woodmizer BMT200 Manual de usuario
BMT200/250
ALIGNMENT & CALIBRATION
QUICK START GUIDE
A Supplement to the BMT200/250 Operator’s Manuals
IMPORTANT!
This Quick Start Guide does not replace the need to
read the manuals. This is only a guide to remind
you of the basics involved with owning and operating
your equipment.
Form #2122
Table of Contents Section-Page
ii 2122_050918 Table of Contents
SECTION 1 INTRODUCTION 1-1
1.1 About This Quick Start Guide ....................................................................... 1-1
1.2 Safety ............................................................................................................. 1-1
1.3 Customer Service........................................................................................... 1-4
1.4 Dimensions and Specifications...................................................................... 1-5
SECTION 2 TOOTH SET GAUGE 2-1
2.1 Tooth Set Gauge Calibration ......................................................................... 2-1
2.2 Tooth Set Measurement ................................................................................. 2-2
SECTION 3 SETTER OPERATION 3-1
3.1 Setter Alignment ............................................................................................ 3-1
The setter is properly aligned and ready for the Calibration Process when: ....3-6
4.2 Setter Calibration ........................................................................................... 4-1
Calibrate with tooth set gauge ...........................................................................4-1
Calibrate on the setter........................................................................................4-2
Introduction
About This Quick Start Guide
Introduction 2122_050918 1-1
1
SECTION 1 INTRODUCTION
1.1 About This Quick Start Guide
CAUTION! This Quick Start Guide does not replace the need to read the manuals. This is only a guide to remind
you of the basics involved with owning and operating your setter.
This Quick Start Guide is designed to serve as a reminder of the basic contents of the
manuals. It is assumed that you have read the Operator’s Manual and understood the
safety notices that go with the individual sections. Deeper explanations of each operation
are found in the manuals.
NOTE: Optional equipment may appear in the illustrations.
1.2 Safety
The following symbols and signal words call your attention to instructions concerning your personal safety. Be
sure to observe and follow these instructions.
DANGER! indicates an imminently hazardous situation which, if not avoided, will result in serious injury or death.
WARNING! suggests a potentially hazardous situation which, if not avoided, could result in serious injury or death.
CAUTION! refers to potentially hazardous situations which, if not avoided, may result in minor or moderate injury or
damage to equipment.
IMPORTANT! indicates vital information.
Read and observe all safety instructions before operating this equipment! Also read any additional manufacturer’s
manuals and observe any applicable safety instructions including dangers, warnings, and cautions.
Always be sure that all safety decals are clean and readable. Replace all damaged safety decals to prevent
personal injury or damage to the equipment. Contact your local distributor, or call your Customer Service
Representative to order more decals.
Electrical Safety (Optional Auto Feed Only)
DANGER! Make sure all electrical installation, service and/or maintenance work is performed by a qualified electri-
cian and is in accordance with applicable electrical codes.
DANGER! HAZARDOUS VOLTAGE can cause shock, burns, or death. SHUT OFF & LOCK OUT POWER before
performing service in any area of this machine. DO NOT restore power until all access panels are replaced and
secured.
WARNING! Always turn off and disconnect power at control console AND at main supply circuit breaker before per-
forming any service to the machine.
Introduction
Safety
1-2 2122_050918 Introduction
1
Blade Handling
WARNING! Always wear gloves and eye protection when handling bandsaw blades. Keep all persons away from
area when coiling or carrying a blade.
WARNING! Before installing the blade, inspect it for damage and cracks. Always handle the blade with extreme
care. Use suitable carrier equipment for transporting the blades.
Machine Operation
DANGER! Make sure all guards and covers are in place and secured before operating the toothsetter. Failure to do
so may result in serious injury.
DANGER! Keep all persons away from moving parts when operating this machine. Failure to do so will result in seri-
ous injury.
DANGER! Always keep hands away from moving bandsaw blade. Failure to do so will result in serious injury.
WARNING!Always wear eye protection when operating this machine. Failure to do so may result in serious injury.
WARNING! Secure all loose clothing and jewelry before operating this machine. Failure to do so may result in seri-
ous injury or death.
WARNING! The toothsetter should be operated only by adults who have read and understood the entire operator’s
manuals.
WARNING! The illumination at the operator’s position should be at least 300 lux. The light source can not cause
stroboscopic effect.
WARNING! If at any time you need to immediately stop the machine, press the Emergency Stop (E-Stop) button.
Before operating the machine again, turn the E-Stop button clockwise to release. The machine will not start until the
E-Stop button is released.
Introduction
Safety
Introduction 2122_050918 1-3
1
Dual Toothsetter Decals
Decal Part Number Description
069680 WARNING! Secure all loose clothing and jewelry
before operating this machine. Failure to do so
may result in serious injury or death.
WARNING! Always wear gloves and eye protec-
tion when handling bandsaw blades.
WARNING! Read the entire Operator's Manual
before operating the equipment. Take notice of
all safety warnings throughout this manual and
those posted on the equipment. Keep this man-
ual with this equipment at all times, regardless of
ownership.
069681 WARNING! Always turn off and disconnect
power at control console AND at main supply cir-
cuit breaker before performing any service to the
machine.
069682 DANGER! HAZARDOUS VOLTAGE can cause
shock, burns, or death. SHUT OFF & LOCK OUT
POWER before performing service in any area of
this machine. DO NOT restore power until all
access panels are replaced and secured.
069685 WARNING! Read the entire Operator's Manual
before operating the equipment. Take notice of
all safety warnings throughout this manual and
those posted on the equipment. Keep this man-
ual with this equipment at all times, regardless of
ownership.
S20097 Motor Rotation Direction (Automatic Dual Tooth-
setter Only)
053583 Manual Crank Feed Direction (Manual Dual
Toothsetter Only)
069682
069685
053583
Introduction
Customer Service
1-4 2122_050918 Introduction
1
1.3 Customer Service
Wood-Mizer Locations
P85070 CE Safety Certification
069693 DANGER! Always be aware of and take proper
protective measures against rotating shafts, pul-
leys, fans, etc. Always stay a safe distance from
rotating members and make sure that loose
clothing or long hair does not engage rotating
members resulting in possible injury.
USA World Headquarters Canada Headquarters
Serving North & South America, Oceania, East Asia
Wood-Mizer LLC
8180 West 10th Street
Indianapolis, IN 46214
Phone: 317.271.1542 or 800.553.0182
Customer Service: 800.525.8100
Fax: 317.273.1011
Email: [email protected]
Serving Canada
Wood-Mizer Canada
396 County Road 36, Unit B
Lindsay, ON K9V 4R3
Phone: 705.878.5255 or 877.357.3373
Fax: 705.878.5355
Email: ContactCanada@woodmizer.com
Brazil Headquarters Europe Headquarters
Serving Brazil
Wood-Mizer do Brasil
Rua Dom Pedro 1, No: 205 Bairro: Sao Jose
Ivoti/RS CEP:93.900-000
Tel: +55 51 9894-6461/ +55 21 8030-3338/ +55 51
3563-4784
Email: info@woodmizer.com.br
Serving Europe, Africa, West Asia
Wood-Mizer Industries Sp z o.o.
Nagorna 114
62-600 Kolo, Poland
Phone: +48.63.26.26.000
Fax: +48.63.27.22.327
Branches & Authorized Sales Centers
For a complete list of dealers, visit www.woodmizer.com
Introduction
Dimensions and Specifications
Introduction 2122_050918 1-5
1
1.4 Dimensions and Specifications
See Figure 1-1. .
.
FIG. 1-1
Length Width Height Weight
BMT200 74" (1880 mm) 116 3/4" (2965 mm) 16 1/2" (419 mm) 90 lbs. (41 kg)
BMT250 74" (1880 mm) 116 3/4" (2965 mm) 16 1/2" (419 mm) 105 lbs. (47.5 kg)
TOP VIEW
FRONT VIEW
DS0002
116 3/4”
(2965 mm)
16 1/2”
(419 mm)
74”
(1880 mm)
Tooth Set Gauge Calibration
2-1 2122_050918
2
SECTION 2 TOOTH SET GAUGE
2.1 Tooth Set Gauge Calibration
1. Insert the dial gauge assembly into the hole in the block housing.
2. Clamp the calibrating pin in position at the center of the dial gauge foot.
3. Push the gauge assembly forward until the foot just touches the pin and dial needle
moves 0.005 to 0.010.
4. Tighten the locking screw with the provided hex wrench (do not overtighten).
5. Loosen the dial lock on the gauge, rotate the dial face until the needle reads zero, and
retighten.
6. Unclamp the calibrating pin from the clamp by turning the clamp knob counterclockwise.
The gauge needle should read between -0.005 and -0.010.
See Figure 2-1.
7. If not, reclamp the pin, loosen the locking screw and move the gauge assembly back so
the foot does not contact the pin.
FIG. 2-1
Calibrating Pin
(See Side View)
Locking Screw
Dial Gauge
Assembly
Dial Lock
SS0006-3
Clamp Plate
Clamp Knob
Gauge
Foot
Pin
SIDE VIEW
Tooth Set Measurement
2122_050918 2-2
2
8. Repeat the steps above until the dial needle reads zero with the calibrating clamped and
between -0.005 and -0.010 without the pin clamped.
9. This insures the dial foot extends beyond the clamp plate a slight amount and will read
zero when the foot is aligned with the clamp plate.
2.2 Tooth Set Measurement
1. Place the gauge around the blade.
2. Loosen the lock knob (counterclockwise) and adjust the blade height rest pin up or down.
3. When the blade rests on the pin, the gullet of the blade aligns just below the clamp plate.
4. Retighten the lock knob.
See Figure 2-2.
5. Slide the blade through the gauge assembly until a tooth set back toward the gauge is
positioned in front of the dial plunger.
6. Turn the clamp knob clockwise to securely clamp the blade and read the set measure-
ment displayed by the gauge.
7. Loosen the clamp knob, remove the gauge assembly from the blade and rotate the gauge
to the other side of the blade to measure teeth set in the opposite direction.
FIG. 2-2
SS0006-1B
Loosen lock
knob
Blade gullet just
below clamp plate
Rest Pin
Tighten
clamp knob
Read set
“0”
Tooth set back
toward gauge
Setter Alignment
3-1 2122_050918
3
SECTION 3 SETTER OPERATION
3.1 Setter Alignment
Wood-Mizer blades have a raker-style set in the teeth. If you look at a blade from the top,
you will see that the teeth are set (bent out) in a repeating sequence; left, right, and
straight. The left and right teeth do the cutting. The straight teeth (rakers) clear the cut of
sawdust. The setting process creates the clearance needed for the body of the blade to
slide through the timber without dragging.
IMPORTANT! A correct set of the blade is very important to the blade’s
cutting ability. Check used blades regularly to see if they need reset-
ting.
1. Open the blade clamp handle (down) and flip the index arm up.
2. Advance the blade feed (without the blade) until the setter assemblies are open.
FIG. 3-1
set-left Set-right Raker
FIG. 3-2
DS0001-43
FIG. 3-3
Blade clamp handle
Index arm
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