woodmizer BMS500 Guía
Wood-Mizer®
Safety, Operation , M a i ntenance
and Parts Manual
Industrial S h a rp e n er
BMS500 Rev. A1.07
BMS600 Rev. A1.06
Safety is our #1 concern! Read and
understand all safety information and
instructions before operating, setting up
and/or maintaining this machine.
Form # 943
!
Table of Contents Section-Page
2 BMS500/600doc121319 Table of Contents
SECTION 1 SAFETY & GENERAL INFORMATION 1-1
1.1 Electrical Safety......................................................................................................... 1-2
1.2 Blade Handling.......................................................................................................... 1-2
1.3 Machine Operation .................................................................................................... 1-2
1.4 Sharpener Components.............................................................................................. 1-3
1.5 Overall Dimensions ................................................................................................... 1-4
1.6 Noise Level................................................................................................................ 1-5
1.7 Motor Specifications ................................................................................................. 1-5
1.8 Technical Data........................................................................................................... 1-6
1.9 Control Panel Components........................................................................................ 1-7
1.10 Safety Decals Description ....................................................................................... 1-10
SECTION 2 SETUP & OPERATION 2-1
2.1 Starting the Machine.................................................................................................. 2-1
2.2 Blade Support Arms Installation ............................................................................... 2-3
2.3 Blade Height Adjustment .......................................................................................... 2-5
2.4 Grinding Wheel Installation ...................................................................................... 2-6
2.5 Blade Installation....................................................................................................... 2-6
2.6 Face Grind Adjustment.............................................................................................. 2-7
2.7 Grind Depth Adjustment ........................................................................................... 2-9
2.8 Index Arm Stroke Adjustment................................................................................. 2-10
2.9 Oil Flow Adjustment ............................................................................................... 2-11
2.10 Feed Rate Adjustment ............................................................................................. 2-11
2.11 Blade Rejection ....................................................................................................... 2-11
2.12 Sharpener Operation................................................................................................ 2-12
2.13 Shutoff ..................................................................................................................... 2-12
2.14 3" Blade Support Setup (Option)............................................................................. 2-13
SECTION 3 REPLACEMENT OF COMPONENTS 3-1
3.1 Grinding Wheel Replacement ................................................................................... 3-1
3.2 Oil Level.................................................................................................................... 3-1
3.3 Grinding Wheel Shaft Bearings................................................................................. 3-1
SECTION 4 PREPARING THE SHARPENER FOR SHARPENING VORTEX BLADES
4-1
4.1 Grinding Wheel and Oiler Replacement ................................................................... 4-1
4.2 Cam Replacement...................................................................................................... 4-4
4.3 Blade Pusher Adjustment .......................................................................................... 4-7
4.4 Sharpener Head Adjustment...................................................................................... 4-7
Table of Contents Section-Page
Table of Contents BMS500/600doc121319 3
SECTION 5 MAINTENANCE & TROUBLESHOOTING 5-1
5.1 Sharpener Maintenance ............................................................................................. 5-1
5.2 Blade Sharpening Tips .............................................................................................. 5-3
5.3 Drive Belt Tension .................................................................................................... 5-4
5.4 Counter Troubleshooting........................................................................................... 5-6
SECTION 6 ALIGNMENT 6-1
6.1 Sharpener Alignment................................................................................................. 6-1
6.2 Sharpener Head Stop Adjustment ............................................................................. 6-4
SECTION 7 BLADE HANDLING 7-1
7.1 Coiling The Blade...................................................................................................... 7-1
7.2 Uncoiling The Blade.................................................................................................. 7-3
7.3 Inverting The Blade................................................................................................... 7-5
7.4 Storing Blades ........................................................................................................... 7-7
SECTION 8 REPLACEMENT PARTS 8-1
8.1 How to use the Parts List.......................................................................................... .8-1
8.2 Sample Assembly ..................................................................................................... .8-1
8.3 Stand Assembly......................................................................................................... 8-2
8.4 Cover Assembly ........................................................................................................ 8-4
8.5 Blade Support Assembly .......................................................................................... 8-6
8.6 Additional Blade Support Assembly (Option) .......................................................... 8-7
8.7 Rear Blade Guide (Option)........................................................................................ 8-8
8.8 Side Blade Guide (Option) ........................................................................................ 8-9
8.9 Electric Box ............................................................................................................. 8-10
8.10 Control Panel........................................................................................................... 8-11
8.11 Coolant Tank ........................................................................................................... 8-12
8.12 Mounting Plate ........................................................................................................ 8-13
8.13 Sharpener Head ....................................................................................................... 8-14
8.14 Cam & Index Arm Drive Assembly ...................................................................... 8-17
8.15 Sharpener Head Lever ............................................................................................. 8-19
8.16 Clamp and Coolant Wiper ...................................................................................... 8-20
8.17 Deburr Assembly..................................................................................................... 8-22
8.18 Magnetic Filter ................................................................................................... 8-24
8.19 Magnetic Filter (BMS600 Sharpener) ................................................................ 8-26
8.20 Alignment Tool & Blade ProfileTemplate.............................................................. 8-27
8.21 Decal Kit..................................................................................................................8-28
8.22 3" Blade Supports Kit (Option) ........................................................................... 8-29
8.23 Table Extensions Kit (BMS600 Option) ............................................................. 8-32
Safety & General Information
1
1-1 BMS500/600doc121319 Safety & General Information
SECTION 1 SAFETY & GENERAL INFORMATION
This symbol calls your attention to instructions concerning your personal safety. Be sure to observe
and follow these instructions. This symbol accompanies a signal word.
The word DANGER indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury. WARNING suggests a potentially hazardous situation which, if not avoided,
could result in death or serious injury. CAUTION refers to potentially hazardous situations which,
if not avoided, may result in minor or moderate injury to persons or equipment. Read all safety
instructions before operating this equipment and observe all safety warnings!
Warning stripes are placed on areas where a single decal would be insufficient. To avoid serious
injury, keep out of the path of any equipment marked with warning stripes.
Read and observe all safety instructions before operating the sharpener! Also read any additional
manufacturer’s manuals and observe any applicable safety instructions including dangers, warnings,
and cautions.
Always be sure that all safety decals are clean and readable. Replace all damaged safety decals to
prevent personal injury or damage to the equipment. Contact your local distributor, or call your
Customer Service Representative to order more decals.
Always properly dispose of all by-products, including debris, coolant and oil.
Safety instructions are listed in this section by the following operations:
Electrical Safety
Blade Handling
Machine Operation
Safety & General Information
Electrical Safety
Safety & General Information BMS500/600doc121319 1-2
1
1.1 Electrical Safety
DANGER! Make sure all electrical installation, service and/or
maintenance work is performed by a qualified electrician and is in
accordance with applicable electrical codes.
DANGER! HAZARDOUS VOLTAGE can cause shock, burns,
or death. SHUT OFF & LOCK OUT POWER before performing service
in any area of this machine. DO NOT restore power until all access
panels are replaced and secured.
WARNING! Before performing any service to the machine, always turn
off power supply using the disconnect switch on the electrical box and
remove the plug from the power socket.
1.2 Blade Handling
WARNING! Always wear gloves and eye protection when handling
bandsaw blades. Keep all persons away from area when coiling
or carrying a blade (4 meters at least).
1.3 Machine Operation
DANGER! Make sure all guards and covers are in place and secured
before operating the sharpener. Failure to do so may result in serious
injury.
DANGER! Keep all persons at a safe distance from moving parts
when operating this machine. Failure to do so may result in serious
injury.
DANGER! Always keep hands away from moving bandsaw blade.
Failure to do so will result in serious injury.
WARNING! Always wear eye, ear, respiration, and foot protection
when operating this machine. Failure to do so may result in serious
injury.
WARNING! Secure all loose clothing and jewelry before operating this
machine. Failure to do so may result in serious injury or death.
WARNING! The sharpener should not be operated by persons allergic
to ACP-1 oil or its vapors.
Safety & General Information
Sharpener Components
1
1-3 BMS500/600doc121319 Safety & General Information
1.4 Sharpener Components
See Figure 1-1. The major components of the BMS500/BMS600 Industrial Sharpener are shown
below.
FIG. 1-1
IS203_001_C
Electric Box
Control Box
Cam & Index Arm
Drive Assembly
Blade Support Arms
with Coolant Drip Pans
Blade Clamp with
Blade Height
Adjustment Assembly
Sharpener Head
Magnetic Filter with
Coolant Tank
Sharpener Main
Guard
Sharpener
Stand
Safety & General Information
Overall Dimensions
Safety & General Information BMS500/600doc121319 1-4
1
1.5 Overall Dimensions
See Table 1-1. The overall dimensions of the BMS500/BMS600 sharpener (without the blade
support arms) are listed below.
See Figure 1-2. The figure below shows overall dimensions of the BMS500/BMS600 sharpener with
the blade support arms installed.
Model Length Width Height
BMS500/BMS600 865mm
(34")
1202mm
(47.32")
1476mm
(58.11")
TABLE 1-1
FIG. 1-2
a
=
2
8
4
0
m
m
(
1
1
1
.
8
"
)
b
=
1
5
8
2
m
m
(
6
2
.
3
"
)
c=1476mm (58.11")
IS203_002a
Safety & General Information
Noise Level
1
1-5 BMS500/600doc121319 Safety & General Information
1.6 Noise Level
See Table 1-2. The level of noise generated by the BMS500/BMS600 sharpener is given in the
table below1.
1.7 Motor Specifications
See Table 1-3. The grinder motor specifications are listed below.
See Table 1-4. See the table below for the supply voltage specifications.
Max. Noise Level
BMS500/BMS600 80 dB (A)
TABLE 1-2
1. The measured values refer to emission levels, not necessarily to noise levels in the workplace. Although
there is a relation between emission levels and exposure levels, it is not possible to determine with certainty
if preventives are needed or are not needed. The factors affecting a current level of noise exposure during
work are inter alia room characteristics and characteristics of other noise sources, e.g. number of machines
and machining operations nearby. Also, the permissible exposure level value may vary depending on country.
This information enables the machine’s user to better identify hazards and a risk.
Type Manufacturer Model Power Other Data
Electric Motor Besel, Poland Sh7IX-2C .75 kW 2820 r.p.m.
TABLE 1-3
Sharpener
Type
Voltage Current/Frequency
BMS500AU
BMS600AU
1 x 230V [ L1+N (L1=230V, N-neutral)]
1 x 230V [L1+L2 (230V phase-to-phase voltage)]
18A @ 50/60Hz
22A @ 50/60Hz
BMS500B(S/U)
BMS600B(S/U)
3 x 230V 12A @ 50/60Hz
16A @ 50/60Hz
BMS500C(S/U)
BMS600C(S/U)
3 x 460V 5,5A @ 50/60Hz
8,5A @ 50/60Hz
BMS500H(S/U)
BMS600H(S/U)
3 x 400V 10,5A @ 50/60Hz
11,5A @ 50/60Hz
TABLE 1-4
Safety & General Information
Technical Data
Safety & General Information BMS500/600doc121319 1-6
1
1.8 Technical Data
See Table 1-5. See the table below for technical data on the BMS500/BMS600 sharpener.
See Table 1-6. See the table below for coolant specifications.
Maximum Blade Width 76 mm (3")
Grinding Wheel Main Shaft Speed 4280 rpm
Feed Rate 0-64 teeth / min
Coolant Tank Capacity 15 l (3 gallon)
Cam Motor Power .25 kW
Total Power 1.2 kW
Sharpener Weight 270 kg (595 lb)
TABLE 1-5
Oil Type Manufac-
turer
Freezing Point Flash
Point
Autoignition Point Viscosity
ACP-1E 1
1 Waste oil must be disposed of in compliance with applicable national and local regulations.
Orlen 2
2 You may use oil of different manufacturer, but it must meet specification shown above.
-20 C
(-4 F)
Above
140 C
(284 F)
250 C
(482 F)
18-20 cST (1,8-2*10-5 m2/s)
at 40oC
(5.905 ft/s at 104 F)
TABLE 1-6
Safety & General Information
Control Panel Components
1
1-7 BMS500/600doc121319 Safety & General Information
1.9 Control Panel Components
See Figure 1-3. The control panel components and their descriptions are given below.
Emergency Stop Button
Shuts off all sharpener operations.
Press this button to shut off all machine operations. NOTE: After being activated,
the emergency stop button must be reset before the sharpener can be operated again.
To reset, rotate the button counterclockwise and release.
Feed Rate Dial
Controls cam rotational speed, i.e. number of sharpened teeth per minute.
Rotate the dial as necessary to increase or decrease the cam speed.
Cam Motor Start/Stop Switch
Press "START" on the Cam Motor Start/Stop Switch to start the cam and index arm motor.
FIG. 1-3
I
S
2
0
3
_
0
0
3
b
START
STOP
START
STOP
START
STOP
Emergency Stop
Button Feed Rate Dial
Cam Motor Start/Stop
Switch
Grinder Motor Start/Stop
Switch
Oil Flow Start/Stop
Switch
Tooth Counter
Reset Button
Sharpening Cycle
Start Button
Teeth Number, Cycle
Number Setting
Buttons
Cycle Number
Setting Button
Diagnostic
Button
Este manual sirve para los siguientes modelos
11
Tabla de contenidos
Otros manuales de Herramientas eléctricas de woodmizer
woodmizer
woodmizer MP100 E11-R Manual de usuario
woodmizer
woodmizer LTSC15S3 G18 Manual de usuario
woodmizer
woodmizer LTAGA-PLCBN Guía
woodmizer
woodmizer BMS200 Guía
woodmizer
woodmizer STRB-S Guía
woodmizer
woodmizer LT15WC E15 Manual de usuario
woodmizer
woodmizer Re-Sharp CBN-AC Guía
woodmizer
woodmizer LTAGA-PLCBN Guía
woodmizer
woodmizer BMST50MU Guía
woodmizer
woodmizer BMT200 Manual de usuario
