Wilo TOP-S Manual de usuario

2 132 725-Ed.02 / 2013-11-Wilo

Wilo-TOP-S/-SD/-RL/-I

Pioneering for You

de Einbau- und Betriebsanleitung

en Installation and operating instructions

fr Notice de montage et de mise en service

es Instrucciones de instalación y funcionamiento

Fig. 1:

Fig. 2: Fig. 3:

Fig. 4: 1~

Fig. 4: 3~

max.

med.

min.

1~230V

Fig. 5: Fig. 6:

Fig. 7a: Fig. 7b:

1 ~ 230 V/N/50 Hz

TOP-S

SK 602

SK 622

L2L1

L3 N

N1 2

WSK

W N 15 10 10 11

15 10

TOP-SD

med.

min.

max.

X4 X3 X2 X1

TOP-S

TOP-SD

TOP-RL

TOP-I

L1PE

1~230 V/N/50 Hz

Installation and operating instructions Wilo-TOP-S/-SD/-RL/-I 25

English

Installation and operating instructions

1 General

About this document

The language of the original operating instructions is German. All other lan-

guages of these instructions are translations of the original operating instruc-

tions.

These installation and operating instructions are an integral part of the product.

They must be kept readily available at the place where the product is installed.

Strict adherence to these instructions is a precondition for the proper use and

correct operation of the product. These installation and operating instructions

correspond to the relevant version of the product and the underlying safety

standards valid at the time of going to print.

2 Safety

These operating instructions contain basic information which must be adhered to

during installation, operation and maintenance. For this reason, these operating

instructions must, without fail, be read by the service technician and the responsi-

ble specialist/operator before installation and commissioning.

Itisnotonlythegeneralsafetyinstructionslistedunderthemainpoint"safety”that

must be adhered to but also the special safety instructions with danger symbols

included under the following main points.

2.1 Indication of instructions in the operating instructions

Symbols:

General danger symbol

Danger due to electrical voltage

NOTE:

Signal words:

DANGER!

Acutely dangerous situation.

Non-observance results in death or the most serious of injuries.

WARNING!

The user can suffer (serious) injuries. 'Warning' implies that (serious) injury

to persons is probable if this information is disregarded.

CAUTION!

There is a risk of damaging the product/unit. 'Caution' implies that damage

to the product is likely if this information is disregarded.

NOTE: Useful information on handling the product. It draws attention to possi-

ble problems.

English

26 WILO SE 11/2013

Information that appears directly on the product, such as:

• Direction of rotation arrow, flow direction symbol

• Identification for connections

• Rating plate

• Warning sticker

Must be strictly complied with and kept in legible condition.

2.2 Personnel qualifications

The installation, operating and maintenance personnel must have the appropri-

ate qualifications for this work. Area of responsibility, terms of reference and

monitoring of the personnel are to be ensured by the operator. If the personnel

are not in possession of the necessary knowledge, they are to be trained and

instructed. This can be accomplished if necessary by the manufacturer of the

product at the request of the operator.

2.3 Danger in the event of non-observance of the safety instructions

Non-observance of the safety instructions can result in risk of injury to persons

and damage to the environment and the product/unit. Non-observance of the

safety instructions results in the loss of any claims to damages.

In detail, non-observance can, for example, result in the following risks:

• Danger to persons from electrical, mechanical and bacteriological influences

• Damage to the environment due to leakage of hazardous materials

• Property damage

• Failure of important product/unit functions

• Failure of required maintenance and repair procedures

2.4 Safety consciousness on the job

The safety instructions included in these installation and operating instructions,

the existing national regulations for accident prevention together with any

internal working, operating and safety regulations of the operator are to be

complied with.

2.5 Safety instructions for the operator

This appliance is not intended for use by persons (including children) with

reduced physical, sensory or mental capabilities, or lack of experience and

knowledge, unless they have been given supervision or instruction concerning

use of the appliance by a person responsible for their safety.

Children should be supervised to ensure that they do not play with the appli-

ance.

• If hot or cold components on the product/the unit lead to hazards, measures

must be taken on site to guard them against touching.

• Guards protecting against touching moving components (such as the coupling)

must not be removed whilst the product is in operation.

• Highly flammable materials are always to be kept at a safe distance from the

product.

Installation and operating instructions Wilo-TOP-S/-SD/-RL/-I 27

English

• Leakages of hazardous fluids (e.g. explosive, toxic or hot) must be removed so

that no danger to persons or the environment arises. National statutory provi-

sions are to be complied with.

• Danger from electrical current must be eliminated. Local directives or general

directives and local energy supply companies must be adhered to.

2.6 Safety instructions for installation and maintenance work

The operator must ensure that all installation and maintenance work is carried

out by authorised and qualified personnel, who are sufficiently informed from

their own detailed study of the installation and operating instructions.

Work on the product/unit must only be carried out when at a standstill. It is

mandatory that the procedure described in the installation and operating

instructions for shutting down the product/unit are complied with.

Immediately on conclusion of the work, all safety and protective devices must

be put back in position and/or recommissioned.

2.7 Unauthorised modification and manufacture of spare parts

Unauthorised modification and manufacture of spare parts will impair the safety

of the product/personnel and will make void the manufacturer's declarations

regarding safety.

Modifications to the product are only permissible after consultation with the

manufacturer. Original spare parts and accessories authorised by the manufac-

turer ensure safety. The use of other parts will absolve us of liability for conse-

quential events.

2.8 Improper use

The operating reliability of the supplied product is only guaranteed for conven-

tional use in accordance with Section 4 and 5 of the installation and operating

instructions. The limit values must on no account fall under or exceed those

specified in the catalogue/data sheet.

3 Transport and interim storage

On arrival, immediately check the product and its packaging for damage caused

during transit. If transport damage is found, the necessary procedures involving

the forwarding agent must be taken within the specified period.

CAUTION! Risk of injuries to personnel and property damage!

Incorrect transport and interim storage can cause damage to the product and

injury to personnel.

• The pump and its packaging must be protected against moisture, frost and

mechanical damage during transport and interim storage.

• Packaging that has become weakened due to moisture may allow the prod-

uct to fall out, causing injury to personnel.

• The pump must only be carried by the motor/pump housing when trans-

ported, never by the module/terminal box, cable or external condenser.

English

28 WILO SE 11/2013

4 Intended use

Circulation pumps are used for pumping liquids in

• hot water heating systems

• cooling and cold water circuits

• closed-circuit industrial circulation systems.

WARNING! Health hazard!

Because of the materials used in their construction, pumps of the

TOP-S/-SD/-RL/-I series are unsuitable for use in applications involving

potable water or foodstuffs.

5 Product information

5.1 Type key

Example: TOP-S 25/5 EM

TOP Circulation pump, glandless

S -S/-RL = Standard type

-SD = Standard type , double pump

-I = Industrial type

25 Screwed connection [mm]: 20 (Rp ¾), 25 (Rp 1), 30 (Rp 1¼)

Flange connection: DN 32, 40, 50, 65, 80, 100

Combination flange (PN 6/10): DN 32, 40, 50, 65

/5 Maximum delivery head in [m] for Q = 0 m3/h

EM EM = Single-phase motor

DM = Three-phase motor

5.2 Technical data

Max. flow rate Depends on the pump type, see catalogue

Max. delivery head Depends on the pump type, see catalogue

Speed Depends on the pump type, see catalogue

Mains voltage 1~230 V in accordance with DIN IEC 60038

3~400 V in accordance with DIN IEC 60038

3~230 V* in accordance with DIN IEC 60038

(optionally with switching plug)

*Exception: TOP-S/-SD 80/15 and 80/20

For other voltages see rating plate

Rated current See rating plate

Frequency See rating plate (50 or 60 Hz)

Insulation class See rating plate

Protection class See rating plate

Power consumption P1See rating plate

Nominal diameters See type key

Connection flanges See type key

Installation and operating instructions Wilo-TOP-S/-SD/-RL/-I 29

English

CAUTION! Risk of injuries to personnel and property damage!

Non-approved fluids can damage the pump and also cause injury. Comply

strictly with the relevant safety data sheets and manufacturer's data!

Pump weight Depends on the pump type, see catalogue

Permissible

Ambient temperature -20 °C to +40 °C

Max. rel. humidity 95%

Permissible fluids

TOP-S/-SD/-RL/-I Heating water (as per VDI 2035)

Water/glycol mixtures, max. mixing ratio of 1:1

(If glycol is added, the delivery data of the pump must be

corrected according to the higher viscosity, depending on

the mixing ratio percentage.)

Only use brand-name goods with corrosion protection

inhibitors; comply with the manufacturer's specifications

and safety data sheets. The pump manufacturer's approval

must be obtained for use of other fluids.

Special versions with fluids-resistant materials

(e.g. versions for use with oil) available on request.

Permissible fluid

temperature Heating water:

TOP-S/-SD/-RL:

-20 °C to +130 °C (for a short time (2h): +140 °C)

Exception: TOP-S 25/13; TOP-S/-SD 80/15 and 80/20:

-20 °C to +110 °C

TOP-I:

-20 °C to +110 °C

TOP-S/-SD/-RL:

If used with Wilo-Protect module C: -20 °C to +110 °C

Max.permissibleoperating

pressure See rating plate

Emission sound-pressure

level < 50 dB(A)

(depending on the pump type)

Emitted interference EN 61000-6-3

Interference resistance EN 61000-6-2

5.2 Technical data

English

30 WILO SE 11/2013

Minimum inlet pressure (above atmospheric pressure) at the pump suction port

in order to avoid cavitation noises (at fluids temperature TMed):

The values apply up to 300 m above sea level; allowance for higher altitudes:

0.01 bar/100 m increase in height.

5.3 Scope of delivery

• Pump, complete

• Two gaskets for threaded connection

• Two-part thermal insulation shell (single pump only); not on TOP-RL

and TOP-I

• 8 x M12 washers

(for M12 flange screws on combination flange version DN 32-DN 65)

• 8 x M16 washers

(for M16 flange screws on combination flange version DN 32-DN 65)

• Installation and operating instructions

5.4 Accessories

Accessories must be ordered separately:

• Wilo-Protect Module C

• Switching plug for 3~230 V

See catalogue for detailed list.

6 Description and function

6.1 Description of the pump

The pump is fitted with a glandless motor (single-phase (1~) or three-phase

(3~), for mains connection voltage and mains frequency see the rating plate,

in which all the rotating parts are in contact with the fluid. The design relies on

the fluid to provide lubrication for the plain bearings of the rotor shaft.

The motor is multi-speed. Speed switching is executed in different ways

depending on the terminal box. This is performed either by a speed selection

switch, by plugging in the switching plug differently or by internally or exter-

nally jumpering the contacts (See Commissioning/Switching Over the Speed).

A suitable switching plug is available as an accessory for 3 ~230 V.

TOP-S/-SD/-RL TOP-I

TMed Rp 1, Rp 1¼,

DN 32/40 DN 50, DN 65,

DN 80, DN 100 Rp ¾, Rp 1

+50 °C 0.05 bar 0.3 bar 0.5 bar

+80 °C - - 0.8 bar

+95 °C 0.5 bar 1.0 bar -

+110 °C 1.1 bar 1.6 bar 2.0 bar

+130 °C 2.4 bar(*) 2.9 bar(*) -

(*) not applicable to TOP-S 25/13, TOP-S/-SD 80/15, TOP-S/-SD 80/20

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