WIKA F2822 Manual de usuario

Operating instructions

Betriebsanleitung

Tension/compression force transducer Pancake

Model F2822

Zug-/Druckkraftaufnehmer Flachprofil

Typ F2822

Model F2822

ADPR1X914113.01 09/2020 EN/DE

WIKA operating instructions, model

F2822

Operating instructions model F2822 Page

3 - 20

Betriebsanleitung Typ F2822 Seite

21 - 39

WIKA®and tecsis®are registered trademarks in various countries.

WIKA®and tecsis®sind geschützte Marken in verschiedenen Ländern.

Prior to starting any work, read the operating instructions!

Keep for later use!

Vor Beginn aller Arbeiten Betriebsanleitung lesen!

Zum späteren Gebrauch aufbewahren!

3WIKA operating instructions, model F2822

ADPR1X914113.01 09/2020 EN/DE

Contents

1. General information 4

2. Design and function 5

2.1 Overview model F2822 . . . . . . . . . . . . . . . . . . .5

2.2 Description . . . . . . . . . . . . . . . . . . . . . . .5

2.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . .5

3. Safety 6

3.1 Explanation of symbols . . . . . . . . . . . . . . . . . . .6

3.2 Intended use . . . . . . . . . . . . . . . . . . . . . .6

3.3 Improper use . . . . . . . . . . . . . . . . . . . . . .7

3.4 Responsibility of the operator . . . . . . . . . . . . . . . . .7

3.5 Personnel qualification . . . . . . . . . . . . . . . . . . .8

3.6 Personal protective equipment . . . . . . . . . . . . . . . .8

3.7 Labelling, safety marks . . . . . . . . . . . . . . . . . . .9

4. Transport, packaging and storage 10

4.1 Transport. . . . . . . . . . . . . . . . . . . . . . . 10

4.2 Packaging and storage . . . . . . . . . . . . . . . . . . 10

5. Commissioning, operation 11

5.1 Precautions before commissioning . . . . . . . . . . . . . . 11

5.2 Mounting instructions . . . . . . . . . . . . . . . . . . 11

5.3 Installation of the tension/compression force transducer. . . . . . . 12

5.4 Electrical connection. . . . . . . . . . . . . . . . . . . 14

5.5 Connecting an amplifier. . . . . . . . . . . . . . . . . . 14

5.6 Pin assignment model F2822 . . . . . . . . . . . . . . . . 14

6. Faults 15

7. Maintenance and cleaning 16

7.1 Maintenance . . . . . . . . . . . . . . . . . . . . . 16

7.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . 16

7.3 Recalibration . . . . . . . . . . . . . . . . . . . . . 16

8. Dismounting, return and disposal 17

8.1 Dismounting . . . . . . . . . . . . . . . . . . . . . 17

8.2 Return. . . . . . . . . . . . . . . . . . . . . . . . 17

8.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . 17

9. Specifications 18

9.1 Approvals . . . . . . . . . . . . . . . . . . . . . . 19

10. Accessories 19

Annex: EU declaration of conformity 20

4WIKA operating instructions, model F2822

ADPR1X914113.01 09/2020 EN/DE

1. General information

■

The tension/compression force transducers described in the operating instruc-

tions have been designed and manufactured using state-of-the-art technology.

All components are subject to stringent quality and environmental criteria during

production. Our management systems are certified to ISO 9001.

■

These operating instructions contain important information on handling the

instrument. Working safely requires that all safety instructions and work instructions

are observed.

■

Observe the relevant local accident prevention regulations and general safety

regulations for the instrument's range of use.

■

The operating instructions are part of the product and must be kept in the immediate

vicinity of the instrument and readily accessible to skilled personnel at any time. Pass

the operating instructions on to the next operator or owner of the instrument.

■

Skilled personnel must have carefully read and understood the operating instructions

prior to beginning any work.

■

The general terms and conditions contained in the sales documentation shall apply.

■

Subject to technical modifications.

■

Factory calibrations / DKD/DAkkS calibrations are carried out in accordance with

international standards.

Further information:

- Internet address: www.wika.de

- Relevant data sheet: FO 51.50 (F2822)

- Application consultant: Tel.: +49 9372 132-0

Fax: +49 9372 132-406

info@wika.de

Abbreviations, definitions

2-wire The two connection lines are used for the voltage supply.

The measuring signal also provides the supply current.

3-wire Two connection lines are used for the voltage supply.

One connection line is used for the measuring signal.

UB+ Positive power supply terminal

UB- Negative power supply terminal

S+ Positive output terminal

S- Negative output terminal

Shield Case

5WIKA operating instructions, model F2822

ADPR1X914113.01 09/2020 EN/DE







2.2 Description

The tension/compression force transducer is designed for measuring static and dyna-

mic tension/compression forces.The tension/compression force transducer consists

of a measuring spring on which strain gauges (SGs) are applied.The measuring body

is made of steel or corrosion-resistant stainless steel and is elastically deformed by a

tension/compression force introduced in the force direction.The resulting mechanical

tensions are measured by the strain gauges and output as an electrical output signal.

The strain gauges are arranged so that two of them are tensioned and the other two

are compressed when a force is applied to the transducer. The pick-up circuit includes

correction and compensation resistors to eliminate unwanted eects on the zero signal

and characteristic value.

2.3 Scope of delivery

■

Tension/compression force transducer

■

Operating instructions

2. Design and function

2.1 Overview model F2822

Force introduction

Measuring spring

Electrical connection (cable)

6WIKA operating instructions, model F2822

ADPR1X914113.01 09/2020 EN/DE

These instruments have been designed and tested in accordance with the relevant

safety regulations for electronic measuring instruments. Any usage outside of this is

deemed to be improper.The perfect functioning and operational safety of the transdu-

cers can only be guaranteed when complying with the instructions given in the operating

instructions. During its use, the legal and safety regulations (e.g.VDE 0100) required for

the particular application must additionally be observed. This also applies accordingly

when using accessories.Tension/compression force transducers are RoHS-compliant

in accordance with directive 2011/65/EU. Faultless and safe operation of this transducer

requires proper transport, professional storage, installation and mounting as well as

careful operation and corrective maintenance.The instrument has been designed and

built solely for the intended use described here, and may only be used accordingly. The

technical specifications contained in these operating instructions must be observed.

Improper handling or operation of the instrument outside of its technical specifications

requires the instrument to be taken out of service immediately and inspected by an

authorised service engineer. Handle electronic precision measuring instruments with the

required care (protect from humidity, impacts, strong magnetic fields, static electricity

and extreme temperatures, do not insert any objects into the instrument or its openings).

Plugs, wires and sockets must be protected from contamination.The manufacturer shall

not be liable for claims of any type based on operation contrary to the intended use.

3. Safety

3.1 Explanation of symbols

WARNING!

... indicates a potentially dangerous situation that can result in serious

injury or death, if not avoided.

CAUTION!

... indicates a potentially dangerous situation that can result in light injuries

or damage to property or the environment, if not avoided.

Information

... points out useful tips, recommendations and information for efficient

and trouble-free operation.

3. Safety

3.2 Intended use

Model Version

F2822 Version for measuring ranges

0 ... 5 kN to 0 ... 500 kN

7WIKA operating instructions, model F2822

ADPR1X914113.01 09/2020 EN/DE

3. Safety

3.3 Improper use

WARNING!

Injuries through improper use

Improper use of the instrument can lead to hazardous situations and

injuries.

▶

Refrain from unauthorised modifications to the instrument.

Any use beyond or different to the intended use is considered as improper use.

3.4 Responsibility of the operator

The instrument is used in the industrial sector. The operator is therefore responsible for

legal obligations regarding safety at work.

The safety instructions within these operating instructions, as well as the

safety, accident

prevention and environmental protection regulations for the application area must be

maintained.

The operator is obliged to maintain the product label in a legible condition.

To ensure safe working on the instrument, the operating company must ensure

■

that suitable first-aid equipment is available and aid is provided whenever required.

■

that the skilled electrical personnel are regularly instructed in all topics regarding

work safety, first aid and environmental protection and know the operating instruc-

tions and in particular, the safety instructions contained therein.

■

that the instrument is suitable for the particular application in accordance with its

intended use.

■

that personal protective equipment is available.

8WIKA operating instructions, model F2822

ADPR1X914113.01 09/2020 EN/DE

3. Safety

3.5 Personnel qualification

WARNING!

Risk of injury should qualification be insufficient

Improper handling can result in considerable injury and damage to

equipment.

▶

The activities described in these operating instructions may only be

carried out by skilled personnel who have the qualifications described

below.

Skilled electrical personnel

Skilled electrical personnel are understood to be personnel who, based on their

technical training, know-how and experience as well as their knowledge of country-

specific regulations, current standards and directives, are capable of carrying out work

on electrical systems and independently recognising and avoiding potential hazards.

The skilled electrical personnel have been specifically trained for the work environment

they are working in and know the relevant standards and regulations.The skilled electri-

cal personnel must comply with current legal accident prevention regulations.

3.6 Personal protective equipment

The requirements for the required protective equipment result from the ambient

conditions at the place of use, other products or the connection to other products.

The requisite personal protective equipment must be provided by the operating

company.The operator is in no way relieved of his obligations under labour law for the

safety and the protection of workers' health.

The design of the personal protective equipment must take into account all operating

parameters of the place of use.

9WIKA operating instructions, model F2822

ADPR1X914113.01 09/2020 EN/DE

3. Safety

3.7 Labelling, safety marks

Product label

















Type

Manufacturer logo

Serial number

Ingress protection per DIN EN 60529

Pin assignment

Manufacturer address

Force direction

Supply voltage

Output signal

Measuring range

Product code

10 WIKA operating instructions, model F2822

ADPR1X914113.01 09/2020 EN/DE

4. Transport, packaging and storage

4.1 Transport

Check the tension/compression force transducer for any damage that may have been

caused by transport. Obvious damage must be reported immediately.

CAUTION!

Damage through improper transport

With improper transport, a high level of damage to property can occur.

▶

When unloading packed goods upon delivery as well as during

internal transport, proceed carefully and observe the symbols on the

packaging.

▶

With internal transport, observe the instructions in chapter 4.2

“Packaging and storage”.

As precision measuring instruments, transducers require careful handling during trans-

port and mounting. Load impacts during transport (e.g. hitting a hard surface) can lead

to permanent damage, resulting in measuring errors in the subsequent measuring

operation.

4.2 Packaging and storage

Do not remove packaging until just before mounting.

Keep the packaging as it will provide optimum protection during transport (e.g. change

in installation site, sending for repair).

Permissible conditions at the place of storage:

■

Storage temperature: See chapter 9 “Specifications”

■

Humidity: 35 ... 85 % relative humidity (non-condensing)

Avoid exposure to the following factors:

■

Mechanical vibration, mechanical shock (putting it down hard)

■

Dust, dirt, and other objects may not be deposited in such a way that they form a

force shunt with the measuring spring, since this will falsify the measuring signal.

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