WIKA 53 Series Manual de usuario
D
GB
Operating instructions
Betriebsanleitung
Mode d'emploi
Manual de instrucciones
E
F
Model R5502 Model S5413
Bimetal thermometer per ATEX, models 53, 54, 55
Bimetall-Thermometer nach ATEX, Typen 53, 54, 55
Thermomètre bimétallique selon ATEX, types 53, 54, 55
Termómetro bimetálico según ATEX, modelos 53, 54, 55
CE Ex
II 2 GD c TX
2
D
GB
E
F
Operating instructions models 53, 54, 55 (ATEX)
Page 3-18
Betriebsanleitung Typen 53, 54, 55 (ATEX)
Seite 19-32
Mode d'emploi types 53, 54, 55 (ATEX)
Page 33-48
Manual de instrucciones modelos 53, 54, 55 (ATEX)
Página 49-62
© 2010 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.
WIKA® is a registered trademark in various countries.
WIKA® ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!
Lire le mode d‘emploi avant de commencer toute opération !
A conserver pour une utilisation ultérieure !
¡Leer el manual de instrucciones antes de comenzar cualquier trabajo!
¡Guardar el manual para una eventual consulta!
11583747.02 04/2012 GB/D/F/E
WIKA operating instructions models 53, 54, 55 (ATEX)
GB
Declarations of conformity can be found online at www.wika.com.
11583747.02 04/2012 GB/D/F/E
WIKA operating instructions models 53, 54, 55 (ATEX) 3
Contents
1. General information 4
2. Safety 6
3. Specications 10
4. Design and function 10
5. Transport, packaging and storage 11
6. Commissioning, operation 12
7. Maintenance and cleaning 14
8. Dismounting, return and disposal 15
Appendix 1: EC Declaration of Conformity 17
Contents
GB
11583747.02 04/2012 GB/D/F/E
4 WIKA operating instructions models 53, 54, 55 (ATEX)
1. General information
■
The bimetal thermometers described in the operating instructions
have been designed and manufactured using state-of-the-art
technology. All components are subject to stringent quality and
environmental criteria during production. Our management
systems are certied to ISO 9001 and ISO 14001.
■
These operating instructions contain important information on
handling the instrument. Working safely requires that all safety
instructions and work instructions are observed.
■
Observe the local accident prevention regulations and general
safety regulations, in eect for the instrument's range of use.
■
The operating instructions are part of the instrument and must
be kept in the immediate vicinity of the instrument and readily
accessible to skilled personnel at any time.
■
Skilled personnel must have carefully read and understood the
operating instructions, prior to beginning any work.
■
The manufacturers liability is void in the case of any damage
caused by using the product contrary to its intended use,
non-compliance with these operating instructions, assignment
of insuciently qualied skilled personnel or unauthorised
modications to the instrument.
■
The general terms and conditions contained in the sales
documentation shall apply.
■
Subject to technical modications.
■
Further information:
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: TM 53.01, TM 54.01, TM 55.01
1. General information
GB
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WIKA operating instructions models 53, 54, 55 (ATEX) 5
Explanation of symbols
WARNING!
... indicates a potentially dangerous situation that can
result in serious injury or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation that can
result in light injuries or damage to equipment or the
environment, if not avoided.
Information
... points out useful tips, recommendations and information
for ecient and trouble-free operation.
WARNING!
... indicates a potentially dangerous situation in the
hazardous area that can result in serious injury or death, if
not avoided.
WARNING!
... indicates a potentially dangerous situation that can
result in burns caused by hot surfaces or liquids, if not
avoided.
1. General information
GB
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6 WIKA operating instructions models 53, 54, 55 (ATEX)
2. Safety
WARNING!
Before installation, commissioning and operation, ensure
that the appropriate bimetal thermometer has been
selected in terms of measuring range, design and specic
measuring conditions. The compatibility of the wetted
parts of the process connection (thermowell, thermowell
stem) with the medium must be tested.
Non-observance can result in serious injury and/or
damage to equipment.
Further important safety instructions can be found in the
individual chapters of these operating instructions.
2.1 Intended use
These bimetal thermometers are used for measuring temperature in
hazardous areas of industrial applications.
The instrument has been designed and built solely for the intended
use described here, and may only be used accordingly.
The technical specications contained in these operating instructions
must be observed. Improper handling or operation of the instrument
outside of its technical specications requires the instrument to be
taken out of service immediately and inspected by an authorised
WIKA service engineer.
The manufacturer shall not be liable for claims of any type based on
operation contrary to the intended use.
2. Safety
GB
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WIKA operating instructions models 53, 54, 55 (ATEX) 7
2.2 Personnel qualication
WARNING!
Risk of injury should qualication be insucient!
Improper handling can result in considerable injury and
damage to equipment.
■
The activities described in these operating instructions
may only be carried out by skilled personnel who have
the qualications described below.
■
Keep unqualied personnel away from hazardous
areas.
Skilled personnel
Skilled personnel are understood to be personnel who, based on their
technical training, knowledge of measurement and control technology
and on their experience and knowledge of country-specic regulations,
current standards and directives, are capable of carrying out the work
described and of independently recognising potential hazards.
2.3 Additional safety instructions for instruments per ATEX
WARNING!
Non-observance of these instructions and their contents
may result in the loss of explosion protection.
WARNING!
It is imperative that the application conditions and safety
requirements of the EC-type examination certicate are
followed.
Temperature measuring instruments must be earthed via
the process connection!
Bimetal thermometers contain no internal heat source, and, when
correctly installed and operated, cause no increase in temperature!
2. Safety
GB
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8 WIKA operating instructions models 53, 54, 55 (ATEX)
A heat return ow from the process, which exceeds the ignition
temperature of the surrounding hazardous area, is not permitted and
must be prevented through appropriate thermal insulation!
The following surface temperatures must not be exceeded:
Potentially explosive atmosphere
Gas, air, vapour, mist Dust, air
Permissible
surface
temperature
≤ 80 % of the ignition
temperature in °C ≤ 2/3 of the minimum
ignition temperature
in °C 1)
1) If dust should settle on the instrument (up to a max. 5 mm layer thickness), a safety margin
of 75 K must be maintained between the minimum ignition temperature of the dust layer
and the surface temperature! For thicker dust layers a greater safety margin should be
incorporated!
2.4 Special hazards
WARNING!
Observe the information given in the applicable type
examination certicate and the relevant country-
specic regulations for installation and use in potentially
explosive atmospheres (e.g. IEC 60079-14, NEC, CEC).
Non-observance can result in serious injury and/or
damage to the equipment.
For additional important safety instructions for insturments
with ATEX approval see chapter 2.3 "Additional safety
instructions for instruments per ATEX".
WARNING!
Residual media in dismounted instruments can result in
a risk to persons, the environment and equipment. Take
sucient precautionary measures.
2. Safety
GB
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WIKA operating instructions models 53, 54, 55 (ATEX) 9
WARNING!
For lled instruments, make sure that the medium
temperature is lower than 250 °C.
Reason: The sheath also contains a lling liquid; at a
temperature > 250 °C, this liquid may become cloudy or
change colour or, in some cases, may ignite.
2.5 Labelling, safety marks
Product label
Explanation of symbols
Before mounting and commissioning the instrument,
ensure you read the operating instructions!
CE, Communauté Européenne
Instruments bearing this mark comply with the relevant
European directives.
ATEX European Explosion Protection Directive
(Atmosphère = AT, explosible = EX)
Instruments bearing this mark comply with the
requirements of the European Directive 94/9/EC (ATEX)
on explosion protection.
2. Safety
Year of manufacture
Model
GB
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10 WIKA operating instructions models 53, 54, 55 (ATEX)
3. Specications
Specications
Model 53 Model 54 Model 55
Measuring element Bimetal coil
Nominal size 3", 5" 63, 80, 100, 160 63, 100, 160
Instrument version
■
Model A5x
■
Model R5x
■
Model S5x
Back mount (axial)
Lower mount (radial)
Back mount, housing can rotate and swivel
Permissible ambient
temperature
at the housing max. +60 °C (other versions on
request)
Working pressure
■
Continuous load (1 year)
■
Short term (max. 24 h)
Measuring range (EN 13190)
Scale range (EN 13190)
Case, ring
Stainless
steel
Stainless steel
1.4301
Stainless
steel
Sheath, process connection
Stainless steel 1.4571
Ingress protection
IP 65 per EN 60529 / IEC 529
IP 66, liquid-lled
For further specications see WIKA data sheet TM 53.01, TM 54.01
or TM 55.01 and order documentation.
4. Design and function
4.1 Description
The bimetal thermometers of this series are intended for installation in
pipelines, vessels, plant and machinery.
Sheath and case are made of stainless steel.
To allow tting to the process, dierent installation lengths and
process connections are available.
Through the high protection class of the thermometer (IP 65) and its
liquid damping, operation under vibration conditions is possible.
3. Specications / 4. Design and function
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