Whirlpool WVMD1208AHG Manual de usuario

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SERVICE MANUAL Automatic Washer WVMD1208AHG

(Singapore)

WVMD1208BHG

(Philippine)

2

SPECIFICATION

Power source

Overall dimension(Net dimension)

Net weight

Power consumption

Motor output

Marked capacity of washing/spinning

Washing method

Water capacity

Water consumption

Spinner tub speed

AC 220~240V, 50/60Hz

601 (W) × 632(D) × 999(H)

52kg

1600W

140W

12kg

Automatic reverse turn

99 Liters

162 Liters (Regular wash cycle

Water level: High)

650 rpm

Specification: Subject to change without notice.

ABNORMAL CONDITION

When the washer is abnormal, the washer stops as the every actions turns off, beep tone

sounds ON-0.1 second and OFF-0.1 second for 6 seconds and number window LED display

abnormal code. The washer judges the following six conditions as abnormal condition.

1) Abnormal condition of water supply

In supplying with water, the water level does not reach extra low level within 10 minutes or

does not reach your chosen water level within 20 minutes.

The number window LED display abnormal code: and the electric buzzer sounds to

indicate a problem at the same time.

2) Abnormal condition of drain

In draining, the water level does not go down below the reset level of the water level sensor

within 8 minutes.

The number window LED display abnormal code: and the electric buzzer sounds to

indicate a problem at the same time.

3) Abnormal condition of spin-dry

• The safety switch works 3 times continuously during the program of rinse-spin or works 1

time in the single program of spin-dry.

The number window LED display abnormal code: and the electric buzzer sounds to

indicate a problem at the same time.

• The washer lid is opened.

The number window LED display abnormal code: and the electric buzzer sounds to

indicate a problem at the same time.

3

4) Abnormal condition of child lock.

Running in setting child lock, the washer lid is opened beyond 4 seconds.

The number window LED display abnormal code: and the electric buzzer sounds to

indicate a problem at the same time.

5) Abnormal condition of water level sensor.

The water level sensor malfunctions or the water level is overrunning the alert level when the

water does not stop.

The number window LED display abnormal code: and the electric buzzer sounds to

indicate a problem at the same time.

6) Abnormal condition of load sensor.

The number window LED display abnormal code: and the electric buzzer sounds to

indicate a problem at the same time.

CIRCUIT DIAGRAM

THOUBLESHOOTING

a. Power Source

Yes

No

COLOR SYMBOL

Gr

Bl

G

B

LB

Br

O

P

R

W

Y

V

GRAY

BLUE

GREEN

BLACK

LIGHT BLUE

BROWN

ORANGE

PINK

RED

WHITE

YELLOW

VIOLET

TROUBLE INSPECTION CAUSES REMEDY

Any indications

and beep do not

work when

power switch is

on and the start

button is pressed

INSPECTION

Is fuse blown? Deterioration of fuse.

Motor is defective.

Capacitor is defective.

Replace.

Replace.

Replace.

4

Hose joint assembly

Cushion

Filter

b. Water Supply

Yes

No

Low

High

Poor connect of 6-pin

connectors (blue&white).

Control circuit board is

defective

Repair or replace.

Replace.

TROUBLE INSPECTION CAUSES REMEDYINSPECTION

Water does not

flow when the

power switch is

on and start

button is pressed.

Does humming

noise come on

from water

valve

？

Something on the filter of

the water valve or hose

joint assembly.

Clean the filter.

Poor connect of 6-pin

connectors (blue& white).

Water valve is defective.

Water level sensor is

defective.

Control circuit board is

defective.

Repair or replace.

Replace.

Replace.

Replace.

Water is not

supplied normally.

Check water

pressure.

Remove the flow

sheet of the water

valve.

Replace the water

valve.

Clean the filter on

the water valve or

hose joint

assembly.

Replace the water

valve.

5

Bearing ass’y is defective.

Replace.

Motor wires are

dis-connected.

Capacitor wires are

dis-connected.

Capacitor is defective.

Motor coil shorten.

Brake lining on bearing ass

’

y

is worn out.

Brake lever ass’y is defective.

Torque motor is broken.

Does water stop

when the plug

is removed or

power switch is

OFF?

Note: When removing the flow sheet, reinstate the filter in place correctly.

Yes

No

c. Wash/Rinse

No

Yes

No

Yes

No

Yes

Yes

No

TROUBLE INSPECTION CAUSES REMEDY

Washing cycle does

not start even if

water keeps the

selected water level.

INSPECTION

Does the spin tub

rotated normally

when the

COURSE button

is set to SPIN?

Bearing ass’y is defective.

Poor connect of 6-pin

connectors (blue & white)

Thermostat

on motor is

opened.

Control circuit board is

defective.

Replace.

Replace.

Repair or replace

after cooling down.

Replace.

Does the pulsator

rotate by hand?

Does humming

noise come on

from motor?

Replace or repair.

Replace or repair.

Replace.

Replace.

The spin tub rotates

together with the

pulsator during

washing or rinsing

cycle.

Is the torque motor

working normally?

Replace bearing ass

’

y.

Replace bearing ass’y.

Replace.

Note:

Brake-work is

normal when spin

tub stops within 10

sec. under no-load.

Does brake-work

normally?

Water does not stop

Something in the air trap

hose or air leaks from a

part related water level

sensor system.

Water level sensor is

defective.

Control circuit board is

defective.

Something on the

diaphragm on the water

valve.

Diaphragm is deformed

Clean or replace.

Replace .

Replace.

Replace or

disassemble the

valve and clean

the diaphragm

Replace

The height of drain hose is

less than 0.7m.

Make the height of

drain hose is not less

than 0.7m.

6

Brake lining is worn out.

Brake lever ass

’

y is defective.

Foreign matter in drain hose.

Pump lead wire is

disconnected.

Control circuit board is

defective.

No

d. Drain

Yes

No

e. Spin Drying

Yes

No

TROUBLE

INSPECTION

CAUSES

REMEDY

INSPECTION

Drain takes time too

long. Drain hose

ass’y is deformed.

Hose is connected in the

wrong way.

Hose is too long or position of

hose is too high.

Repair or replace.

Repair.

Repair.

Note

: In draining, the water lever sensor can

not reset in 8minutes.

The numb

er window LED display

abnormal code: and begin blinking

on and off at the same time and the

electric buzzer sounds to indicate a

problem.

Note

: In draining, the water level sensor can

not reset in 8 minutes.

The number window LED display

abnormal code: and begin blinking

on and off at the same time and the

electric buzzer sounds to indicate a

problem.

• If the Drain Hose is too long or high, water may overflow during

the rinsing cycle or make rinsing or draining impossible.

• The built-in pump is capable of discharging water to a maximum

height of 1.0 meters and minimum height of 0.7 meters.

• The pump makes a noise at the starting.

If you want to reduce the noise, please raise the opening end of

the Drain Hose above the floor 1 meter or more.

The pump makes an idling noise during washing.

This is normal.

Spin drying cycle

does not work.

INSPECTION

Does safety

device work?

Machine inclines. Replace with level.

The V-belt is slipping.

The V-belt is snapped.

Small pulley mounting

screw is loosed.

A

djust the motor

position.

Replace.

Tighten up.

Replace bearing ass’y.

Replace bearing ass

’

y.

Water does not

drain out.

Is the built-in

pump working

normally？

Clean drain hose

inside.

Repair or replace.

Replace.

7

Operation of safety device

When the safety device works by abnormal swing of spin drum, machine works automatically to

Note:

1. The safety switch

works 3 times

continuously or works 1 time in the

single program of spin-dry.The

number window LED display abnormal

code: and begin blinking on and off

at the same time and the electric buzzer

sounds to indicate a problem.

2. Do not disconnect the wire from the

capacitor, because this wire acts as

de-pressing noise from outside to the

micro-computer.

TROUBLE

INSPECTION

CAUSES

REMEDY

INSPECTIONINSPECTION

Start of spin-drying. Normal spin.Safety device work.

Electric circuit

counts operation

of safety device.

Electric circuit works to stop

spin when safety device

detects continuously three

times of abnormal swing of

spin drum.

Automatic

adjustment or

load.

Stop of Spin-Dry

Agitation of load (Rinsing

for 2 minutes).

Water supply

8

stop Spin-Dry cycle and operates water supply valve to pour water into the Wash/Spin Tub and

then starts washing cycle for replacing washing clothes evenly.

After above operation has down twice, if safety device works again, machine will stop, and the

number window LED display abnormal code: and begin blinking on and off at the same time

and the electric buzzer sounds to indicate a problem.

• Open the Wash Lid and rearrange the clothes evenly around the Wash/Spin Tub.

• Close the Wash Lid and press the START/PAUSE button again.

f. Buzzing and rattling

Low

High

Yes

No

Buzzing/rattling

during water

supply.

INSPECTION

Something in water valve.

Replace.

INSPECTION

Is high water

pressure (more

than 4kg/cm

2

)?

Faucet open too far Adjust faucet

turning.

TROUBLE

INSPECTION

CAUSES

REMEDY

INSPECTION

Buzzing/rattling

during washing

or rinsing.

Does some noise

sound during

spin drying?

Belt is slipping.

Pulley is loose.

Some part touch motor

Adjust.

Tighten.

Repair or replace

Something underneath

pulsator.

Pulsator is rubbing.

Pulsator shaft is burnt.

Remove.

Adjust bearing ass’y.

Replace bearing ass

’

y.

Buzzing/rattling

during spin-dry.

Is sound in

low-pitched

monotone?

Bearings of bearing ass

’

y

is defective.

Replace.

Is variable sound

happened by

vibration?

Does noise sound

when the washer

begins to work?

Is clattering on

maximum

rotation?

Is flapping?

Machine is in unbalance.

Suspension rod ass’y is

worn out.

Belt is slipping

Motor pulley is loose.

Wire and/or air trap hose

is loose.

Place machine

evenly on base.

Replace.

Adjust.

Tighten up.

Tighten.

9

PART LIST

Key No. Part No. 中文名称 Description Q’ty

1 301B14A001548 后板组件 A 1

2 301B15A001563 L 型轴销

2

3 301B31A001567 投入口盖 2

4 301B14A001558 后板罩光完成 1

5 301B14A005158 洗涤上盖组件 A Washer Lid A Complete 1

6 301B41A001568 密封圈 A

1

7 70C04099 显示电脑板完成 displayl Circuit Board Complete 1

8 301B14A001543 显示板盒 1

9 301B80A001592 显示板线束 1

10 301B41A001544 PCB 缓冲垫

4

11 3012912244140 特种螺钉 Special Screw 4

12 ST1TN40100SE- 螺钉 Screw 10

13 ST1TN40100SE- 螺钉 Screw 2

14 301B15A001545 线束导管 A 1

15 301B15A001546 线束导管 B 1

16 301B15A001547 线束导管 C 1

17 301B41A001570 密封圈 A

1

18 301B14A001541 洗涤上盖 C罩光完成 Washer Lid C Complete 1

19 301B14A001538 洗涤上盖 B Washer Lid B 1

20 301B41A001564 缓冲垫 Cushion 2

21 ST1TN40100UK- 螺钉 Screw 13

22 301B41A003559 螺钉盖 Screw Cap 10

23 301B14A001542 洗涤上盖 D罩光完成 Washer Lid D Complete 1

24 301B15A001540 门锁挂钩 1

25 3014201S04140 永磁铁 1

26 ST1TN40100SE- 螺钉 Screw 2

27 ST1TN40120SE- 螺钉 Screw 2

28 3012160510146 螺钉盖 Screw Cap 2

29 ST1TN40160SE- 螺钉 Screw 6

30 301B14A001522 面架罩光完成 Top Plate 1

31 ST1TN40120SE- 螺钉 Screw 4

32 301B15A000585 螺钉盖 Screw Cap 2

33 301B31A005142 自动投放进水盒完成 1

34 ST1TN40140SE- 螺钉 Screw 9

35 301B802300001 桶开关组件 1

36 ST1TN40140SE- 螺钉 Screw 2

37 3014291S09140 水位传感器 Response Switch(Water Level Sensor) 1

38 3012334002140 软管卡簧 Hose Band 1

39 3012324201140 通气软管 Air Trip Hose 1

40 301B14A001561 防水板 1

41 ST1TN40120SE- 螺钉 Screw 6

42 301B151000010 桶照明完成 1

Rear plate assembly A

L-shaped pin

Casting cover

Rear panel cover finish

Seal A

Display box

Display panel harness

PCB cushion

Harness conduit A

Harness conduit B

Harness conduit C

Seal A

Door lock hook

Permanent magnet

Automatic placement of the water inlet box

Tub switch assembly

Waterproof board

Bucket lighting completed

10

43 ST1TN40120SE- 螺钉 Screw 2

44 301B80A001594 门锁 1

45 ST1TN40120SE- 螺丝 Screw 2

46 301B14A001562 线束挡板 2

47 ST1TN40120SE- 螺丝 Screw6

48 301B22A001521 波轮盖 Pulsator Cover 1

49 3012411301140 波轮螺钉 Pulsator Screw 1

50 3012411401140 波轮螺钉衬垫 Pulsator Screw Washer 1

51 301B22A001513 波轮组件 Pulsator 1

52 3012411501140 波轮垫片 Pulsator Washer 1

53 301B22A001503 平衡环组件 Balance Weight Assembly 1

54 ST1TN50210UK- 螺钉 Screw 8

55 301B32A001510 循环水道 Circulate Hose 2

56 ST1TN40120UK- 螺钉 Screw 8

57 301B22A001507 脱水桶组件 Spin Tub Assembly 1

58 301B22A001512 桶底连板 2

59 ST1TN40120UK- 螺钉 Screw 4

60 301B22A002636 脱水桶底垫 2

61 301B22A001511 脱水桶法兰 Spin Tub Boss 1

62 3012912201140 螺栓组件 Special Screw assembly 12

63 301B22A001517 滤网组件 Lint filter Assembly 2

64 3012912202140 螺栓组件 Special Screw assembly 6

65 301B21A001501 外桶盖 Outer Tub Cover 1

66 ST1TN40140SE- 螺钉 Screw 4

67 301B21A001841 循环喷淋盖 1

68 ST1TN40120UK- 螺钉 Screw 2

69 301G222900001 加热管支架 1

70 ST1TN40120UK- 螺钉 Screw 1

71 301B21A001842 循环泵过滤盖 1

72 ST1TN40120UK- 螺钉 Screw 1

73 301B21A001500 外桶体 Outer Tub Drum 1

74 3012324118140 溢水软管 Overflow Hose 1

75 3012143414140 海绵套环 Cushion 1

76 3012334002140 软管卡簧 Hose Band 1

77 3012212202140 底栓 1

78 301B80A001596 加热管 1

79 301B41A001846 加热管防火罩 1

80 ST1TN40120SE- 螺钉 Screw 2

81 301B32A001840 循环泵水管 1

82 301B41A001844 卡箍 B 1

83 301B41A001845 水管压片 2

84 ST1TN40120SE- 螺钉 Screw 4

85 301B80A001595 循环泵 1

86 301B41A001843 卡箍 A 1

87 3012912208140 特种螺钉 Special Screw 3

Circulating pump

Clamp A

Door lock

Harness bezel

Bucket bottom plate

Dewatering bucket bottom pad

Circulating spray cover

Heating tube bracket

Circulating pump filter cover

Bottom bolt

Heating pipe

Heating pipe fire cover

Circulating pump hose

Clamp B

Water tube compression