Whelen Engineering Company ISP75Q Manual de usuario

Page 1

ENGINEERING COMPANY INC.

51 Winthrop Road

Chester, Connecticut 06412-0684

Phone: (860) 526-9504

Fax: (860) 526-4078

Internet: www.whelen.com

Sales e-mail: autosale@whelen.com

Canadian Sales e-mail: autocan@whelen.com

Customer Service e-mail: custserv@whelen.com

Automotive: Power Supplies

Installation Guide:

Intelligent Strobe Power Supply

Model: ISP75Q

Safety First

This document provides all the necessary information to allow your Whelen product to be properly and safely installed.

Before beginning the installation and/or operation of your new product, the installation technician and operator must

read this manual completely. Important information is contained herein that could prevent serious injury or damage.

• Proper installation of this product requires the installer to have a good understanding of automotive

electronics, systems and procedures.

• If mounting this product requires drilling holes, the installer MUST be sure that no vehicle components or

other vital parts could be damaged by the drilling process. Check both sides of the mounting surface

before drilling begins. Also de-burr any holes and remove any metal shards or remnants. Install grommets

into all wire passage holes.

• If this manual states that this product may be mounted with suction cups, magnets, tape or Velcro™,

clean the mounting surface with a 50/50 mix of isopropyl alcohol and water and dry thoroughly.

• Do not install this product or route any wires in the deployment area of your air bag. Equipment mounted

or located in the air bag deployment area will damage or reduce the effectiveness of the air bag, or

become a projectile that could cause serious personal injury or death. Refer to your vehicle owners

manual for the air bag deployment area. The User/Installer assumes full responsibility to determine proper

mounting location, based on providing ultimate safety to all passengers inside the vehicle.

• For this product to operate at optimum efficiency, a good electrical connection to chassis ground must be

made. The recommended procedure requires the product ground wire to be connected directly to the

NEGATIVE (-) battery post.

• If this product uses a remote device to activate or control this product, make sure that this control is

located in an area that allows both the vehicle and the control to be operated safely in any driving

condition.

• Do not attempt to activate or control this device in a hazardous driving situation.

• It is recommended that these instructions be stored in a safe place and referred to when performing

maintenance and/or reinstallation of this product.

• FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS AND INSTRUCTIONS COULD RESULT IN DAMAGE

TO THE PRODUCT OR VEHICLE AND/OR SERIOUS INJURY TO YOU AND YOUR PASSENGERS!

Form No.14214 (081408)

For warranty information regarding this product, visit www.whelen.com/warranty

Page 2

This ISP75Q Intelligent Strobe Power Supply (hereafter

collectively refered to as “ISP”) can be installed in many different

types of vehicles. The guidelines for the installation of this product

are written so that no matter what vehicle is being used, the

installation and operation of the ISP will be simple and straight

forward.

Section 1: Selecting a mounting location

A good choice for a mounting area would be a trunk or similar

compartment. However, due to the wide variety of vehicles onto

which the ISP can be installed, this is not always possible. The

following guidelines will help the installer select an acceptable

alternative:

• The ISP should be mounted on a metal surface to aid

heat dissipation. Be sure that this surface is not one that

either generates or is exposed to excessive heat during

normal operation of the vehicle.

• Do not select a location where the ISP will be exposed to

potential damage from any unsecured or loose

equipment in the vehicle.

• Be sure the area selected will not allow the ISP to be

exposed to water.

• When routing wires, it is important to choose a path that

will keep them away from excessive heat and from any

vehicle equipment that could compromise their integrity

(ex. trunk lids, door jams, etc.).

• Be sure your mounting location does not block the

cooling fan in the rear of the unit. (Fig. 1)

• When the best mounting location has been determined,

securely fasten the ISP to its mounting surface using the

supplied hardware.

IMPORTANT! All customer supplied wires that connect to the

positive terminal of the battery must be sized to supply at

least 125% of the maximum operating current and FUSED at

the battery to carry that load. DO NOT USE CIRCUIT

BREAKERS WITH THIS PRODUCT!

WARNING! When extending the communication wires

(BLUE & GREY), use either the Whelen 25ft cable (P/N 46-

9641638250) or similar “twisted pair” wires.

Caution: As it will be necessary to drill holes into the

mounting surface, the installer MUST be sure that no

vehicle components or other vital parts could be

damaged by the drilling process. Check both sides of

the mounting surface before drilling begins.

Section 2: Operating Instructions:

The ISP has been designed to emulate the operations of four

different types of power supplies:

Alternating Outlets. . . . . . . . . . . . . . . . . . . . . Alt. 2X2

Simultaneous Outlets (by pairs) . . . . . . . .Simul. 2X2

Simultaneous Outlets . . . . . . . . . . . . . Simul. 2X1X1

S.C. (Serial Communication). . . . . . . . . . . . . Custom

Select the desired operational mode by configuring dip switches

1, 2 & 5, located on the front panel of the power supply. The use of

dip switches 3 & 4 is explained in the “Hi-Lo Power” section.

The following will explain how to place the ISP into each of these

respective modes, as well as outline the operational procedures

for each mode.

Emulation Modes

Mode 1: Alternating Outlets (default configuration)

Dip Switches

Dip Switch configuration for Alternating Outlet-mode:

Dip Switch 1 -OFF

Dip Switch 2 - OFF

Dip Switch 5 - OFF

Control Wires

In this configuration, applying +12VDC to the control wires (using

customer supplied switches) will have the following results:

Control Wire #1 = Outlets 1 & 2 enabled

Control Wire #2 = Outlets 3 & 4 enabled

Control Wire #3 = All Outlets enabled

Control Wire #4 = See Section 3: Hi/Lo Power)

Flash Patterns: See Section 4.

Mode 2: Simultaneous Outlet Mode

Dip Switches

Dip Switch configuration for Simultaneous Outlet-mode:

Dip Switch 1 - ON

Dip Switch 2 - OFF

Dip Switch 5 - OFF

Control Wires

In this configuration, applying +12VDC to the control wires (using

customer supplied switches) will have the following results:

Control Wire #1 = Outlets 1 & 3 enabled

Control Wire #2 = Outlets 2 & 4 enabled

Control Wire #3 = All Outlets enabled

Control Wire #4 = See Section 3: Hi/Lo Power

Flash Patterns: See Section 4.

Page 3

Mode 3: Simultaneous Mode

Dip Switches

Dip switch configuration for Simultaneous -Mode:

Dip Switch 1 - OFF

Dip Switch 2 - ON

Dip Switch 5 - OFF

Control Wires

In this configuration, applying +12VDC to the control wires (using

customer supplied switches) will have the following results:

Control Wire #1 = Outlets 1 & 3 enabled

Control Wire #2 = Outlet 2 enabled

Control Wire #3 = Outlet 4 enabled

Control Wire #4 = See Section 3: Hi/Lo Power

Flash Patterns: See Section 4.

Mode 4: S.C. (Serial Communication) Mode

NOTE: When the ISP is configured for S.C. mode, it is important

to understand that the connections and operational procedures

used are quite different from any of the other modes. In S.C.

mode, Comet Flash is the only available pattern.

Dip Switches

S.C. emulation is accomplished by placing Dip Switch 5 in the ON

position. At this point, the remaining Dip Switches (1 thru 4) are

used to configure the address of the ISP for use in a S.C. system.

The addressing properties function as follows:

To Configure Address 1: To Configure Address 2:

Dip Switch 1 - ON Dip Switch 1 - OFF

Dip Switch 2 - OFF Dip Switch 2 - ON

Dip Switch 3 - OFF Dip Switch 3 - OFF

Dip Switch 4 - OFF Dip Switch 4 - OFF

Dip Switch 5 - ON Dip Switch 5 - ON

To Configure Address 3: To Configure Address 4:

Dip Switch 1 - OFF Dip Switch 1 - OFF

Dip Switch 2 - OFF Dip Switch 2 - OFF

Dip Switch 3 - ON Dip Switch 3 - OFF

Dip Switch 4 - OFF Dip Switch 4 - ON

Dip Switch 5 - ON Dip Switch 5 - ON

Control Wires

In this configuration, control wires 1, 2, 3 & 4 are not used to

enable outlets or control Hi/Lo power activation, as with the

previous modes. Outlet control and Hi/Lo power activation is

handled by the S.C. Multi-Purpose Controller.

Section 3: Hi/Lo Power

Hi/Lo power activation and functionality can be configured in any

of 4 available modes, depending upon how Dip Switches 3 & 4

are positioned. Table 2 on Page 4 outlines each of the 4

configurations and their attributes. NOTE: In S.C. emulation

mode, Hi/Lo power activation is controlled with an S.C. Multi-

Purpose Controller.

Section 4: Flash Patterns

The ISP can generate up to 8 flash patterns by activating the 4

Pattern Control wires, either individually or in combination. NOTE:

in S.C. mode, Comet Flash is the only available pattern. Table 1

on page 4 outlines all of the available patterns and the wire

activations needed to produce them.

Section 5: Diagnostix™ (Optional)

The optional Diagnostix™ display allows the operator to confirm

proper operation of not only the 4 outlets on the ISP, but of the

strobe light and strobe cable connected to these outlets as well.

Each LED indicator on the Diagnostix™ display, provides

diagnostic information for one outlet. For example; LED #1

monitors Outlet #1, etc. The LED’s appearance indicates the

condition of it’s corresponding outlet. Refer to Table 3 on Page 4.

Page 4

ALL SWITCHES ARE CUSTOMER SUPPLIED

WHELEN

DIAGNOSTIC

INDICATOR

INDICATOR PANEL

TO DIAGNOSTIC

PATTERN 4

PATTERN 2

PATTERN 1

WHITE

BROWN

ORANGE PATTERN 3

GREY

BLUE

CTRL 3

DIP SWITCH

CONFIGURATION

COMM.

CONTROL

PATTERNS

POWER

1-CTRL 1

2-CTRL 2

3-CTRL 3

4-LO PWR 3&4

1&2 + BAT.

GROUND

ALTERNATING ALTERNATING

OUTLETS

12 3 4

RED

BLACK

VIOLET

YELLOW

GREEN

WHITE

RED

BLACK

TO DESIRED LIGHTHEAD

ASSEMBLY.

(TYP. 4 PLACES)

12V BATTERY

+12VGROUND

CTRL 1

CTRL 2

LO PWR

(SUPPLIED BY

3 AMP FUSE

CUSTOMER)

15 AMP FUSE

(SUPPLIED BY

CUSTOMER)

DIAGNOSTIC

12345

ISP75Q SPECIFICATIONS

25 ft. Communication Cable

(Twisted Pair)

P/N 46-9641638250

GREY

BLUE

FUSE

BLUE:

to RS485A

GREY:

to RS485B

S.C.

Network

V-INPUT..................

I-IN@12.8V...............

OPERATINGTEMP.........

FLASHRATE.............. ..........

JOULESHI(perlamp)......

JOULESLO(perlamp).....

OUTPUTPOWER..........

OUTPUTPEROUTLET .....

12.8VDC±20%

7 AMPS (TYP.)

-40°C TO +75°C

ALT. 2x2 150 FPM, COMET

SIMUL.2x2........140FPM,COMET

SIMUL.2x1x1......140FPM,COMET

S.C...............150FPM,COMET

6/2/2/2(TYP)

2/2/2/2(MIN)

75 WATTS (MAX)

17.5 WATTS (TYP)

If the

LED is...

OFF

ON continuously

with a single flash

every few seconds

Flashing

rapidly

Either the outlet in question is not enabled, or the power supply is not turned on.

The outlet, strobe cable and strobe light in question are functioning properly.

Either the outlet, strobe cable and/or strobe light in question are malfunctioning.

In this condition, further investigation of the components is strongly recommended

The ISP is operating in Lo power mode.

then...

Hi/Lo Mode

Type

Latched

Level

Toggle

DISABLED

Momentary

NONE

Single Pole/

Single Throw

Apply +12VDC to

VIOLET control wire

Apply +12VDC to

VIOLET control wire

Apply +12VDC to

VIOLET control wire

No Lo Power Operation

In This Mode

Turn all strobe outlets

off and then on.

Apply +12VDC to

VIOLET control wire

Not

Applicable

Remove +12VDC from

VIOLET control wire

OFF

Recommended

Switch type

To Enable

Lo Power Operation

To Restore

Hi Power Operation

Dip Switch

ISP75Q Wiring Diagram

Table 2

Table 1

Table 3

FLASH PATTERNS:

+12VDC

TRIPLE FLASH

MICRO-BURST 3

MICRO-BURST 2

SEQUENTIAL

MODU-FLASH

RAPID RANDOM

DOUBLE FLASH

COMET FLASH*

PATTERN

WIRE

PATTERN TYPE

* Only pattern available in

Serial Communication mode

Pattern Wire 1 = BROWN

Pattern Wire 2 = WHITE

Pattern Wire 3 = GREY

Pattern Wire 4 = ORANGE

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