Whelen Engineering Company UPS-64C Manual de usuario

Page 1

Form No.13290A (010798) For warranty information regarding this product, visit www.whelen.com/warranty

Automotive: Power Supplies

WARNING: This product can expose you to chemicals including Lead which is known to the State of California to cause cancer and birth defects or

other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Installation Guide:

Strobe Power Supply

Model UPS-64C™

51 Winthrop Road

Chester, Connecticut 06412-0684

Phone: (860) 526-9504

Internet: www.whelen.com

Sales e-mail: autosale@whelen.com

Customer Service e-mail: [email protected]

ENGINEERING COMPANY INC.

The Model UPS-64C™ Strobe Light Power Supply is a multiple outlet

power supply, to be mounted in areas protected from the weather

and abuse. The electronics of the power supply are enclosed inside a

weather resistant (not waterproof) powder coated die cast aluminum

housing.

MOUNTING THE UPS-64C:

1. Install the unit with the strobe light connections located in such

a way that they are easily accessible.

IMPORTANT: THE UPS-64C IS NOT WATERPROOF.

2. Install the unit with the four supplied #10 sheet metal screws on

a metal surface to provide adequate heat dissipation (See

important warning on page 3).

3 POSITION

POWER INPUT

CONNECTOR.

3 POSITION

CONTROL

CONNECTOR 15 AMP FUSE

FOR STROBE

POWER SUPPLY

PROTECTION

3 POSITION

STROBE LIGHT

CONNECTORS

Fig. 1

3. Fit the supplied 3 pin AMP connectors on the pins located on

the end of the cables connected to the remote strobe light head

assemblies, (Fig. 2) and insert into the proper strobe light

outlets to conform to the desired strobe light system (See Pg. 4

& 5).

4. Connect the power supply to power source via a desired control

switching system. (See Pg. 4 & 5)

CONNECTING THE AMP 3 PIN CONNECTOR HOUSINGS

TO THE CABLES OF THE REMOTE STROBE LIGHT

HEAD ASSEMBLIES:

The Whelen remote strobe light head assemblies are supplied with a

3 conductor cable mounted to the units. On the end of each one of

these cables are three pins factory crimped onto each of the three

wires. After cables have been properly installed and routed, these

pins will have to be inserted into the AMP 3 pin housings enclosed in

the mounting kit. (Fig. 2).

NOTE: IT IS IMPORTANT TO OBSERVE PIN LOCATIONS &

ORDER OF COLOR ON AMP 3 PIN CONNECTORS.

Once these AMP 3 pin connectors are properly connected onto

the cables of the remote strobe light head assemblies, the

remote strobe light head assemblies are ready to be plugged

into the 3 position socket strobe light connectors located on the

Model UPS-64C™ Power Supply (Figs. 1 & 5).

CONTROL WIRE HARNESS ASSEMBLY:

The Control wire harness assembly consists of an AMP 3 pin

connector with 2 wires, green and blue (See Figures 3 & 5). The

green wire controls the strobe light outlets 1, and 4, the blue

wire controls the strobe light outlets 2 and 3. This Control

harness assembly is to be connected to the 3 position socket

control connector located on the UPS-64C strobe light power

supply (See Figures 1 & 5). This control harness assembly is to

be crimped to a customer supplied control cable, which in turn is

to be connected to a customer supplied switch to complete the

installation.

123

NOTE: THISRIDGE INDICATES LOCATIONOFPOSITIONNUMBER1

AMP3PIN CONNECTOR HOUSING.Fig2

RED WIRE(ANODE) IN POSITION1

BLACKWIRE(CATHODE) IN POSITION2

WHITEWIRE(TRIGGER)INPOSITION3

CONTROL WIREHARNESS ASSEMBLY Fig.3

GREEN WIREPOSITIVE (+) IN POSITION2

BLUEWIREPOSITIVE (+) IN POSITION3

123

POWER-INPUT WIRE HARNESS ASSEMBLY

This Power-Input wire harness is to be connected to the 3

position socket Power-Input connector located on the power

supply (See Figures 1 & 5). The Power-Input wire harness

assembly consists of 2 wires, red and black (Fig. 4), and

functions to supply the power supply with power and controls

the 3 position strobe light connectors (Fig. 5).

Page 2

HI/LOW STROBE LIGHT INTENSITY CONTROL

The violet wire assembly (enclosed in the mounting kit) is to be

inserted in the AMP 3 position pin housing of the Power-Input

wire harness (See Fig. 4), and controls the Hi-Low feature of

the power supply. This wire will have to be connected to the

system as shown in figure 7, and wiring diagrams shown on

page 5. The Hi-Low intensity feature will enable to put the

strobe lights of the system into low power, or 30 percent of their

high power light intensity. This feature is most useful when high

power may not be needed, such as for night use. To reset the

strobe lights back into the high power mode, turn power to

strobe light power supply OFF, then back ON.

NOTE: If the Hi-Low feature is not desired, do not insert the

purple wire on the Power-Input wire harness. The 2 wires of the

Power-Input harness assembly and the purple Hi/Low control

wire, are to be crimped to a customer supplied power cable

which in turn is to be connected to a customer supplied control

switching system (See Figures 6 & 7 on pg. 4, and Wiring Dia-

grams on pg. 5).

RECOMMENDED STEPS FOR INSTALLING A

STROBE LIGHT SYSTEM

1. Install the UPS-64C™ in an accessible location as

described on page 1.

2. Install the remote strobe light head assembly in the desired

location, and run the cables to the power supply.

3. Connect the 3 pin position AMP housings to the cables of

the remote strobe light head assemblies and plug into the

appropriate 3 position socket strobe light connectors on the

UPS-64C™ (See Pg. 4 for Strobe Light Flashing Configu-

ration Options).

4. Connect the UPS-64C™ to the power source through a

switching control (See Figs. 6 & 7 and Wiring Diagrams on

page 5).

SWITCH CONTROL OPTIONS AVAILABLE WITH

THE UPS-64C™ STROBE POWER SUPPLY

(See Figures 6, & 7).

On page 4 are shown switch control options easily wired to

complete a strobe light system. Switches customer supplied.

FIGURE 6, ALL ON HIGH POWER ONLY

This wiring diagram shows an On-Off control system. This

configuration controls the two sets of 3 position socket strobe

light connectors as one unit, the sets functioning as described

in figure 5, page 4.

FIGURE 7, ALL ON WITH HIGH AND LOW

POWER CONTROL

This wiring diagram shows an Hi/Low/Off control system.This

configuration controls the two sets of 3 position socket strobe

light connectors as one unit, the sets functioning as described

in figure 5, page 4.

NOTE: For a 2 OR 2 OR 4 switching configuration (not

shown), connect each strobe light outlet set to an On-Off

switch with the proper positive (+) wires located on the Power-

In wire harness (see figure 5 on page 4). Power both switches

via each other or individually.

UPS-64C™ FEATURES:

VOLTAGE: 12/24 volts DC operation only.

FLASH RATE: 70 strobe light blasts per minute per strobe

light outlet, for a total of 140 strobe light blasts per minute

between two alternating strobe light outlets (See Fig. 5)

HI/LOW: The standard Hi/Low strobe light intensity feature is

described in detail under Hi-Low control copy (See Pg. 2).

POWER CONSUMPTION: 6.0 amps at 14 volts DC (high

power), 3.0 amps at 28 volts DC (high power).

123

2WIREPOWER-INPUT WIREHARNESS ASSEMBLY

8INCH HI-LOW WIREASSEMBLY WITHAMP PIN FACTORY CRIMPED ON.

Fig.4

RED WIREPOSITIVE (+) IN POSITION1

BLACKWIREGROUND (-) IN POSITION2

VIOLETWIRE (HI-LOW)INPOSITION3

Page 3

All Whelen products are Designed, Manufactured and Assembled in the U.S.A.

IMPORTANT NOTE: Whelen Strobe Light Power Supplies are designed to interface with Whelen flash tubes,

Whelen Strobe Light Head Assemblies and Whelen cables only. Substitution of any of these components with

anything other than Whelen supplied equipment voids all warranties.

Reversing polarity during

installation (reversing positive voltage

wires and ground wires) will blow the

15 amp fuse incorporated into the unit.

The fuse clip securing the fuse is located

beside the 3 position socket power input

connector, making the fuse easy to replace.

CAUTION:

(See Figure 1)

The Strobe Light Power Supply is a high

voltage device. Do not touch or remove tube assembly

in strobe light head assemblies while in operation.

before starting work or any trouble shooting on the

unit or the system.

WARNING:

WAIT 10 MINUTES AFTER TURNING OFF POWER

The template(s)included with this manual

MAY NOT BE TO SCALE.

CONFIRM ALL DIMENSIONS.Before drilling,

IMPORTANT NOTE!!

6 INCHES

2.5 INCHES

MOUNTING HOLES

(QTY. 4)

IMPORTANT NOTICE...

DO NOT ALTER MOUNTING HOLES

Use the four enclosed #10 sheet metal

screws for mounting your power supply to the mounting surface,

and pre-drill this surface with a 9/64 drill.

in power supply housing ,

to fit any mounting hardware too large to fit these holes.Do not use

the power supply as a drilling pattern.

Page 4

TO POWER

SOURCE (+)

TOP

312

RED (+)

GREEN

BLUE

CONTROL

SPST ON-OFF SWITCH

(SHOWN FROM REAR)

INDICATES STROBE

LIGHT OFF.

REMOTE STROBELIGHTHEAD

ASSEMBLY LIGHTING SYMBOLS

SWITCHINGCONTROLS

ANDSTROBELIGHT

FUNCTIONS

(ALSOSEE NEXTPAGE)

13 2

BLACK(--)

POWERIN

12344321

INDICATES STROBE

LIGHT ON.

INDICATES STROBE

LIGHT ON.

INDICATES SIMUL-

TANEOUS FLASHING

STROBE LIGHT PAIRS

INDICATES ALTERNATING

FLASHING STROBE

LIGHTS.

2LIGHTSYSTEM

2Strobe Light Head Assemblies,

1 Strobe light Flashing Alternately

with 1 Strobe Light.

2LIGHTSYSTEM

2Strobe Light Head Assemblies,

1 Strobe Light Flashing Simultaneously

with 1 Strobe Light.

3LIGHTSYSTEM

3 Strobe Light Head Assemblies,

2Strobe Lights Flashing Alternately

with 1 strobe light.

4LIGHTSYSTEM

4 Strobe Light Head Assemblies,

2Strobe Lights Flashing Alternately

with 2strobe lights.

IN-LINE FUSE,

15 AMPS FOR 12VDC,

8AMPS FOR 24VDC.

4OUTLETSON-OFF SWITCHING, HIGH POWER

BLUE

GREEN

RED (+)

VIOLET, HI-LOW

TOP

DPDT CENTER OFF SWITCH

(SHOWN FROM REAR)

IN-LINE FUSE,

15 AMPS FOR 12VDC,

8AMPS FOR 24VDC.

BLACK(--)

4OUTLETS HIGH-OFF-LOW SWITCHING

(SEE PAGE 2)

TO POWER

SOURCE (+)

13 2312

CONTROLPOWERIN

Fig. 6

Fig. 7

Fig. 5

Alternating flashing sequence

controlled by blue wire on control

harness, Pin # 3.

Alternating flashing sequence

controlled by green wire on control

harness, Pin # 2

13 2

POWERIN

312

CONTROL

RED (+)

BLUE (+)

BLACK(-)

GREEN (+)

SIMULTANEOUS

FLASHING

SIMULTANEOUS

FLASHING

234

The UPS-64C features a Hi-Low strobe light intensity

control. When in low intensity mode, switch power to power supply

OFF and then back ON, and the system will return to high.

NOTE:

The Model UPS-64Coutlet strobe light flashing sequence

variations are controlled by three factors:

Selecting one of the four wiring and control switchings

available for the system as described in diagrams shown.

Choosing to connect the remote strobe light head

assemblies to the alternating or simultaneous strobe light

flashing functions on the power supply outlets.

Number of remote strobe light head assemblies used.3.

Page 5

4321

43214321

4321

43214321

4LIGHT

SYSTEM

2alternating strobe lights from outlets 1 and4...Or

2alternating strobe lights from outlets 2and 3.

3LIGHT

SYSTEM

1 strobe light from outlet1...Or

2alternating strobe lights from outlets 2and 3.

2LIGHT

SYSTEM

1 strobe light from outlet1...Or

1 strobe light from outlet 2

4LIGHT

SYSTEM

4 strobe lights, 2strobe lights alternating with 2strobe lights ...Or

2strobe lights, 1 strobe light alternating with 1 strobe light.

3LIGHT

SYSTEM

3 strobe lights, 1 strobe light alternating with 2strobe lights ...Or

2strobe lights, 1 strobe light alternating with 1 strobe light.

On this page, two selective switching variations

with strobe light operating modes are illustrated.

The final strobe light system depends on the loc-

ation assigned to each remote strobe light head

assembly and its type. (360° or directional units)

All fuses shown in the wiring diagram

below are customer supplied and recommended

in-line fuse ratings are to be observed and used.

All switches are customer supplied.

IMPORTANT GENERAL NOTES:

FUSES:

SWITCHES:

TOP

312

RED (+)

GREEN

BLUE

SPDT

CENTER OFF

SWITCH

(REAR VIEW)

13 2

BLK(--)

TO POWER

SOURCE (+)

VIOLET, HI-LOW (PG. 2)

IN-LINE FUSE, 15 AMPS FOR 12VDC, 8AMPS FOR 24VDC.

SELECTIVESWITCHING VARIATION 1

HI-LOW TO POWER

SOURCE POSITIVE(+)

OR GROUND

NEGATIVE(-)

IN-LINE

FUSE, 1 AMP,

ONLY WHEN

HI-LOW IS

CONNECTED

TO POSITIVE.

SPST

MOMENTARY

CONTACT

SWITCH

TOP

312

RED (+)

GREEN

BLUE

SPDT

CENTER OFF

SWITCH

(REAR VIEW)

13 2

BLK(--)

TO POWER

SOURCE (+)

VIOLET, HI-LOW (PG. 2)

IN-LINE FUSE, 15 AMPS FOR 12VDC, 8AMPS FOR 24VDC.

SELECTIVESWITCHING VARIATION 2

HI-LOW TO POWER

SOURCE POSITIVE(+)

OR GROUND

NEGATIVE(-)

IN-LINE

FUSE, 1 AMP,

ONLY WHEN

HI-LOW IS

CONNECTED

TO POSITIVE.

SPST

MOMENTARY

CONTACT

SWITCH

NOTE:CUSTOMER

SUPPLIEDDIODE

(506 OR EQUIVALENT)

IS TO BE INSTALLED

INTO SWITCH

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