Whelen Engineering Company Micro Edge Freedom Manual de usuario

Page 1

Installation Guide:

Micro Edge Freedom® Lightbar

Form No.13789F (030110)

ENGINEERING COMPANY INC.

51 Winthrop Road

Chester, Connecticut 06412-0684

Phone: (860) 526-9504

Fax: (860) 526-4078

Internet: www.whelen.com

Sales e-mail: autosale@whelen.com

Canadian Sales e-mail: autocan@whelen.com

Customer Service e-mail: custserv@whelen.com

Automotive: Lightbars

Safety First

This document provides all the necessary information to allow your Whelen product to be properly and safely installed.

Before beginning the installation and/or operation of your new product, the installation technician and operator must

read this manual completely. Important information is contained herein that could prevent serious injury or damage.

• Proper installation of this product requires the installer to have a good understanding of automotive electronics,

systems and procedures.

• If mounting this product requires drilling holes, the installer MUST be sure that no vehicle components or other

vital parts could be damaged by the drilling process. Check both sides of the mounting surface before drilling

begins. Also de-burr any holes and remove any metal shards or remnants. Install grommets into all wire

passage holes.

• If this manual states that this product may be mounted with suction cups, magnets, tape or Velcro®, clean the

mounting surface with a 50/50 mix of isopropyl alcohol and water and dry thoroughly.

• Do not install this product or route any wires in the deployment area of your air bag. Equipment mounted or

located in the air bag deployment area will damage or reduce the effectiveness of the air bag, or become a

projectile that could cause serious personal injury or death. Refer to your vehicle owner’s manual for the air bag

deployment area. The User/Installer assumes full responsibility to determine proper mounting location, based

on providing ultimate safety to all passengers inside the vehicle.

• For this product to operate at optimum efficiency, a good electrical connection to chassis ground must be

made. The recommended procedure requires the product ground wire to be connected directly to the NEGATIVE

(-) battery post.

• If this product uses a remote device to activate or control this product, make sure that this control is located in

an area that allows both the vehicle and the control to be operated safely in any driving condition.

• Do not attempt to activate or control this device in a hazardous driving situation.

• This product contains either strobe light(s), halogen light(s), high-intensity LEDs or a combination of these

lights. Do not stare directly into these lights. Momentary blindness and/or eye damage could result.

• Use only soap and water to clean the outer lens. Use of other chemicals could result in premature lens cracking

(crazing) and discoloration. Lenses in this condition have significantly reduced effectiveness and should be

replaced immediately. Inspect and operate this product regularly to confirm its proper operation and mounting

condition. Do not use a pressure washer to clean this product.

• It is recommended that these instructions be stored in a safe place and referred to when performing

maintenance and/or reinstallation of this product.

• FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS AND INSTRUCTIONS COULD RESULT IN DAMAGE TO

THE PRODUCT OR VEHICLE AND/OR SERIOUS INJURY TO YOU AND YOUR PASSENGERS!

For warranty information regarding this product, visit www.whelen.com/warranty

Page 2

Micro Edge®

Mounting

Bracket

Extension

Flange

Mirror

Bracket

U-Bolt

Fig. 1

Fig. 5

Wiring the Micro Edge:

The Micro Edge harness cable(s) must now be routed to the battery. The path the cables

follow will vary, depending upon where the power supply has been mounted. If the power

supply has been mounted against the rear cab wall, the path would be:

1. Secure harness cable to Micro Edge mounting bracket with ties (Fig. 4).

2. Now have the harness cable follow the factory mirror bracket to the point where the

bracket meets the vehicle door. Secure the cable with heavy-duty wire ties.

3. Remove the interior door panel. When you are sure that no door components will be

damaged, drill a hole in the door just below the point where the factory mirror

bracket connects to the door. Insert a rubber grommet to prevent water leakage.

4. Insert the harness cable through the hole and route it towards the door’s hinge

panel. Drill a hole in the hinge panel and insert the harness cable. Be sure the cable

does not interfere with the movement of any door or window components (Fig. 5).

5. Route the cable into the cab through the kick panel and then under the rocker panel

molding. Make sure that the harness cable does not bind up when the door is

opened and closed.

6. Extend the wires to their destinations as shown in the wiring diagram. Be sure to

use the proper size wires (see wire size warning).

IMPORTANT! The lightbar should be located a

minimum of 16" from any radio antennas!

Mounting the Micro Edge®:

The West Coast mirror mount brackets shown are

purchased separately. Begin the mounting procedure

by loosely assembling the mounting bracket (Fig.1).

Position this partial assembly on the mirror bracket

(Fig. 2). Mount the assembly to the mirror bracket

using the U-Bolt hardware supplied with the brackets

(Fig. 3). Insert the mounting bolt on the Micro Edge

through the hole provided in the extension flange.

Secure as shown in Fig. 3. Adjust the bracket

assembly until the Micro Edge is properly aligned and

tighten the bracket bolts firmly. Repeat procedure for

remaining door. NOTE: There is also a mirror mount

bracket available for the 2002 International 7400

Series Navistar® truck not shown here (sSee parts

list).

Fig. 3

Wire

Tie Fig. 4

Fig. 2

Page 3

WHITE Low Power Low Power

SYNC SYNC

RED (+) Flasher (+) Flasher

BLACK (-) Flasher (-) Flasher

WHITE

GREEN GREEN

RED

BLACK

Connect to switch. See "Low Power".

Micro Edge Freedom® LED Lightbar / Wiring Diagram

Connect to switch. See "Low Power".

10 AMP FUSE

(EACH)

SP/ST SWITCH

(EACH)

(+)

Battery

(-)

White (Low Power):

The type of switch used depends on how the operator wishes the Hi/Low

feature to function:

Latching Mode: By applying +12VDC to the WHITE wire for less than 1

second, the power supply is “latched” into low power. The unit must be

turned off and then back on to restore normal Hi power operation. A

momentary switch is typically used here.

Level Mode: Applying +12VDC to the WHITE wire for more than 1 second

holds the power supply in low power mode until voltage is removed. A

toggle switch is typically used here.

Green (SYNC):

When you connect the GREEN wires together from both lightheads, the

lightheads will flash simultaneously with each other.

NOTE: All fuses, fuse holders and switches are

customer supplied.

WARNING! All customer supplied wires that connect

to the positive terminal of the battery must be sized to

supply at least 125% of the maximum operating

current and FUSED at the battery to carry that load.

DO NOT USE CIRCUIT BREAKERS WITH THIS

PRODUCT!

Page 4

P/N 01-0362332-00

West Coast Mirror Mt. Bracket Mirror Bracket for 2002 International

7400 Series Truck P/N 02-0383831-00

ITEM PART NUMBER DESCRIPTION

12V DOT LED FLASHER

SCREW, 6-32 x ½” PPHMS

HOUSING, BALLAST

6-32 x 3/8”SEMS

MOUNTING BRACKET ASS’Y

#6-32 WHIZ NUT

CABLE, 4/C TPR 20’

EXTRUDED BASE 4.00”

LENS, AMBER 4.00”

LENS, BLUE 4.00”

LENS, CLEAR 4.00”

LENS, GREEN 4.00”

LENS, RED 4.00”

GROMMET, 1”

RING TERMINAL

SEAL, INTERFACE 4 POS MINI

HARNESS, OUTPUT 1

HARNESS, OUTPUT 2

01-0269857-1S

11-483978-000

02-038132309S

46-0743146-00

11-342978-000

68-1183491A16

68-1183491B16

68-1183491C16

68-1183491G16

68-1183491R16

21-11263204-0

25-0145521-05

39-2H17429-04

46-0769852-01

46-0769853-01

QTY

A/R

SCREW, #6 x ½” PLASTI-LOK

8”TY WRAP

½” GROMMET

LABEL

15-065419-080

ITEM PART NUMBER DESCRIPTION

10-24 x 1-1/4”TH w/SHOULDER

ENDCAP, AMBER

ENDCAP, BLUE

ENDCAP, CLEAR

ENDCAP, GREEN

ENDCAP, RED

GASKET, ENDCAP

CORNER LED (AMBER)

CORNER LED (BLUE)

CORNER LED (WHITE)

CORNER LED (RED)

HOUSING, PLUG 2x2 POS

SEAL, GANG 4 POS

#6 FASTEX®SCREW GROMMET

BRACKET, CORNER

14-104286-16J

68-1183707-10

68-1183707-20

68-1183707-30

68-1183707-40

68-1183707-50

38-0261131-00

01-026B807-1D

01-02 -2D6B807

01-02 -3D6B807

01-02 -5D6B807

39-0917425-04

39-2H17430-04

13-062C40-16J

07-26C112-000

QTY

A/R

33 13

28 29 30 31 32

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