Whelen Engineering Company 900 Alpha Manual de usuario

Page 1

ENGINEERING COMPANY INC.

Automotive: Lightheads

Installation Manual:

900 Alpha Lighthead

Form No.1 38 71 (111103)

Mounting:

1. Using the dimensions from the template, mark off and drill

the two 5/16” diameter vent tube holes and the 1” center

wire hole into the mounting surface. Make sure lighthead

will not interfere with existing equipment and be aware of

any items on the opposite side of the mounting surface.

2. Insert the two vent tubes extending from the rear of the

lighthead into their holes making sure that the lighthead is

properly oriented. Using a scribe or similar tool, mark off

the 4 mounting holes.

3. Using a .250” drill bit drill the four mounting holes and

install the 4 supplied grommets. Install a grommet

(customer supplied) into the 1” wire hole.

4. Using appropriately sized cable, extend the lighthead wires

to their connections. Fuse the +12VDC connections at 3

Amps and test the operation of the lighthead before

securing it to the vehicle.

5. Position the lighthead onto the mounting surface and

secure the lighthead to the vehicle using four #8 x 1½”

sheet metal screws. Make sure that the lighthead is

properly oriented (with the larger of the three LED groups

to the left).

Wiring:

1. Plug the interface cable (provided) into the 900ALPHA

lighthead connector.

2. The 9-position “D” connector on the interface cable will be

connected to one end of a customer supplied serial cable.

The other end of this cable will connect to the PC used to

program the lighthead.

3. Using appropriately sized wire, extend the free RED wire

to a switched +12VDC power source. Fuse this wire @ 3

amps.

WARNING! All customer supplied wires that connect to the

positive battery terminal, must be sized to supply 125% of

the maximum operating current and fused “at the battery”

to carry that load.

4. Using appropriately sized wire, extend the free BLACK

wire to chassis ground.

Software Installation:

1. Insert the software disc into the CD-ROM drive on the PC.

Locate and run the file named ‘900ALPHA.exe’ on this

disc.

2. Follow the on-screen instructions to install the

configuration software.

Programing the 900 ALPHA Lighthead:

1. Connect a 9-pin serial

cable to the interface

cable. Connect the

other end of this cable

into the serial port on

the PC.

2. With the lighthead on,

start the configuration

software.

3. Enter the desired code

in the appropriate box.

NOTE: The first

character MUST be a

LETTER; the second and third characters MUST be

NUMBERS.

4. Adjust the intensity of the display using the slider control.

The effective range is from 0 (lowest) to 255 (highest).

5. Press the ‘Program’ button to program the lighthead.

Grey

Black

WHELEN ENG. CO. INC.

SAE-STI-91 DOT

SAE-WW2W5-91

PATE NT PENDING

Red

Red To PC

Serial Port

Black

51 Winthrop Road

Chester, Connecticut 06412-0684

Phone: (860) 526-9504

Fax: (860) 526-4078

Internet: www.whelen.com

Sales e-mail: autosale@whelen.com

Canadian Sales e-mail: autocan@whelen.com

Customer Service e-mail: custserv@whelen.com

Page 2

7.250"

3.625"

2.625"

5.250"

3.020"

900 SERIES / MOUNTING DIMENSIONS

IMPORTANT: Templates may not be exactly to scale. Always check all measurements

before drilling. Measurements are given in both Decimals and Fractions for convenience.

For a more accurate measurement and installation, we recommend you use the Decimals.

.250" (1/4") mounting

hole for grommet

5/16" (.312") Hole

.250" (1/4") mounting

hole for grommet

.250" (1/4") mounting

hole for grommet

.250" (1/4") mounting

hole for grommet

Wire Hole

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