Whale SH2202 Instrucciones de montaje

Thank you for purchasing this Whale® product.

For over 60 years Whale® has led the way in the design and manufacturer of freshwater and waste systems

including:- plumbing, faucets, showers and pumps for low voltage applications. The company and its products have

built a reputation for quality, reliability and innovation backed up by excellent customer service.

For information on our full product range visit: www.whalepumps.com

CONTENTS

1. Principles of Operation

2. Specification

3. Application

4. Warnings

5. Parts List

6. Instructions for Installation

7. Instructions for Use

8. Maintenance

9. Trouble Shooting

10. Winterising

11. Service Support Details

12. EU Declaration of Conformity

13. Patents and Trademarks

14. Warranty

15. Appendix A - Identifying Flue Type

LIST OF IMAGES

Fig. 1 Components Drawing

Fig. 2 Installation in Vehicle

Fig. 3 Installation Under Vehicle

Fig. 4 Dimensions – Plan View Inside Vehicle

Fig. 5 Dimensions – Side View Inside Vehicle

Fig. 6 Dimensions – Front View Inside Vehicle

Fig. 7 Dimensions – Plan View Under Vehicle

Fig. 8 Dimensions – Side View Under Vehicle

Fig. 9 Dimensions – Front View Under Vehicle

Fig. 10 Flue Locating Diagram

Fig. 11 Attaching Flues - Inside Vehicle

Fig. 12 Heater Locating

Fig. 13 Installation and Securing of Space Heater

Fig. 14 Floor Construction and Cut Out

Fig. 15 Attaching Underfloor Space Heater

Fig. 16 Attaching Flues - Under Vehicle

Fig. 17 Secure Flue Brackets

Fig. 18 Connect to Gas Supply to Inside Space Heater

Fig. 19 Connect Gas Supply to Underfloor Space Heater

Fig. 20 Connect Hot Air Duct to Inside Space Heater

Fig. 21 Connect Hot Air Duct to Underfloor Space Heater

Fig. 22 T Fitting Orientation

Fig. 23 Connect Cold Air Duct to Inside Space Heater

Fig. 24 Connect Cold Air Duct to Underfloor Space Heater

Fig. 25 Insert Control Panel

Fig. 26 Secure Control Panel

Fig. 27 Installed Control Panel

Fig. 28 Connect 12V d.c. Connector - Inside Space Heater

Fig. 29 Connect 12V d.c. to Interface Plate - Underfloor Space Heater

Gas and Electric Space Heater Mk II SH2202 / SH2212B

INSTALLATION & USER INSTRUCTIONS

Fig. 30 Typical Manufacturer Mains Electrical Connection

Fig. 31 Typical Retail Mains Electrical Connection

Fig. 32 Completed Installation - Inside

Fig. 33 Completed Installation - Underfloor

Fig. 34 Whale Space Heater Control Panel

Fig. 35 Whale Duo Control Panel

Fig. 36 Flue Type - for Vehicle in Motion

Fig. 37 Flue Type - for Standard Installation

The Whale® Space Heater Mk II is a gas and electric blown air space heater. Nominal heat output is 2kW on gas

and 2kW on mains electric. When on electric mode, heat output is adjustable to low, medium and high settings with

an automatically adjusting fan speed for quiet operation and low current draw. The compact design provides

versatility in installation locations and needs minimal maintenance. The vehicle internal temperature is set by a room

controller which can be manually adjusted to a wide range of temperature settings or to warm weather ventilation.

Key enhancements to the Mk II design are improved insulation, improved service access and lighter, more compact

design.

Read the following carefully before installation

Model:

SH2202 (Internal) Maximum dimensions: Height: 230mm, Width: 157mm, Length: 634mm

SH2212B (Underfloor) Maximum dimensions: Height: 121mm, Width: 290mm, Length: 714mm

Countries of Destination: AT, BE, BG, CH, CY, CZ, DE, DK, EE, ES, FI, FR, GB, GR, HU, HR, IE, IS, IT, LT, LU, LV,

MT, NL, NO, PT, SE, SI, SK, TR

Weight:

Inside Vehicle Installation 7.8kg

Underfloor Installation 8.4kg

Gas: Butane 28-30mbar - CAT I3+ (28-30/37)

Butane/Propane 30mbar - CAT I3B/P (30)

Propane 37mbar - CAT I3p (37)

Gas Consumption (M) 150g/h

Classification of Heater: Type: C53 (Fanned) Normal Installation

C13 Vehicle In Motion Installation

Nominal Heat Input: Gas 2.0kW

Nominal Heat Input Electric 2.0kW.

Mains Electric:

Nominal voltage: 230V a.c. 50Hz

Power options: 500W / 1000W / 2000W

Maximum current a.c.: 9 Amps

Battery Supply

Nominal voltage: 12V d.c.

Operating range: 10.0V d.c. min. to 15V d.c. max.

Maximum current d.c. gas operation: 1.7 Amps (0.01Amps on standby)

Maximum current d.c. electric operation: 2.2 Amps (0.01Amps on standby)

Dry Storage Temperature: -20°C to 70°C

Hot Air Duct Diameter: 60mm ID

2. SPECIFICATION

1. PRINCIPLES OF OPERATION

Flue Diameter: 22mm ID

Maximum Exhaust Flue Length: 2m

Minimum Exhaust Flue Length: 0.75m

Maximum Combustion Air Flue Length: 2m

Minimum Combustion Air Flue Length: 0.75m

Ensure that the installation location allows access for servicing the Space Heater and that there is a minimum of

25mm distance around the Space Heater to adjacent walls when mounted inside the vehicle.

Whale’s policy is one of continuous improvement and we reserve the right to change specifications without prior

notice.

The Whale® Space Heater has been designed for caravan, motorhome and mobile applications, and is suitable for

typical recreational vehicle use. The Whale® Space Heater is only suitable for use in road vehicles, i.e. caravans and

motorhomes. It is not suitable for caravan holiday homes i.e. mobile homes or static caravans. The Whale® Space

Heater is designed to be installed in conjunction with a Ducted Hot Air System. If the Space Heater is to be used in

motion, the Vehicle in Motion Kit must be fitted. This is an accessory to the Whale® Space Heater and must be

fitted to allow use in motion. If the Vehicle in Motion Kit is not fitted, you must not operate the appliance while the

vehicle is in motion. Please see Appendix A for information on identifying flue type. For more information on this kit,

contact Whale® Support.

This symbol indicates that this appliance is suitable for use in Leisure Accommodation Vehicles.

This symbol indicates that this appliance is not suitable for use in Boats.

Observe all warnings.

In the unlikely event of leaks in the gas system, or if there is a smell of gas:

• Extinguish all naked flames

• Switch off all appliances and do not operate any electrical switches

• Turn off all gas appliances

• Open windows and doors for ventilation

• Do not smoke

• Shut off gas connection

Ensure that the system is thoroughly checked by a registered gas engineer at a Whale® Approved Service Centre or

by a member of the Whale Service Engineer Network.

The Space Heater must not be operated in the following situations:

• When refuelling the vehicle or refuelling the vehicle towing the caravan or refuelling any other

appliances.

• When the vehicle in which the Space Heater is installed is in motion; unless the Vehicle in Motion

Flue Kit is installed (please see Appendix A for information on identifying Flue Type).

• When the vehicle in which the Space Heater is installed is in a confined space, (such as a garage).

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental

capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning

use of the appliance by a person responsible for their safety. Children must be supervised to ensure that they do not

play with the appliance.

3. APPLICATION

4. WARNINGS

Ensure that a minimum of one hot air outlet vents are permanently open. This hot air vent must be located furthest

from the Space Heater.

Any alteration to the appliance, including flue components, use of non-Whale® spare parts/accessories and

non-observation of the installation and operation instructions may lead to cancellation of the warranty and exclusion

of liability claims and results in it becoming illegal to use the appliance.

Please note: Incorrect installation, misuse or use of non original Whale® parts may invalidate the warranty. It also

becomes illegal to use the appliance if incorrectly installed, and can also make it illegal to use the vehicle.

When operating the Space Heater using gas, the combustion air inlet flue and outlet flue for the products of

combustion (exhaust flue) must never be obstructed. They must be checked regularly, and if necessary cleaned by

the user (e.g. in winter, snow must be removed from the combustion outlet and air intake).

Where the open end of the exhaust flue terminates, three sides of the underfloor space must be kept open and not

obstructed, and must not contain through floor ventilation openings.

The Space Heater, its gas supply and flues for the products of combustion are to be inspected in accordance with

national regulations or if these do not exist, the Space Heater manufacturer’s recommendations. Whale advises that

this must be carried out at least annually.

Please note: The Space Heater and ducts will become hot. Please avoid anything directly touching the Space

Heater or ducts.

The Whale® Space Heater kit contains:

Please note that the Whale® Space Heater requires a separate Flue Kit for installation.

Exhaust Flues are available in lengths of 0.75 metres, 1.25 metres and 2 metres.

Combustion Air Inlet Flues are available in lengths of 0.75 metres, 1.25 metres and 2 metres.

A kit is also available specifically to allow the Space Heater to be used while the vehicle is in motion. For a full list of

flue kits available please contact Whale® Support.

5. PARTS LIST

SH2202 SH2212B

Space Heater and 4 screws 1

Space Heater and 10 screws 1

Control Panel / Room Thermostat and 4 screws 1

3.5m Control Panel Cable (retail only) 1

Warranty Registration Card 1 1

Instruction Manual Including Installation Templates 1 1

Instruction Manual Storage Pocket with Adhesive Fixing Strip 1

Fig. 1 Components Drawing

Overheat Stat Insulation

Electric Overheat Thermostat

Gas Overheat Thermostat

Heat Exchange Case Cover

Gas Heat Exchange

Heat Exchange Gaskets

Burner Gaskets

Burner

Electrodes Case Lid

Gas Injector

Gas Train

Sealing Washer

End Plate Gasket

End Plate

Connector

Olive

Nut

Outer Box

Interface Box

Fan Combustion Air

Motor Gasket

Air Flow Sensor

Fan Housing

Fan Hot Air

Motor Mounting Plate

Motor

Fan Housing Gasket

Heat Exchange Case

PCB

Insulation

Electric Assembly

Element Mounting Plate

Element Cover Plate

The Whale® Space Heater can be installed either inside the vehicle (Part Number: SH2202) as in Fig. 2 or under the

floor (Part Number: SH2212B) as in Fig. 3, depending on which model has been purchased.

Fig. 2 Internal Installation

Fig. 3 Underfloor Installation

To the Fitter:

Installation and servicing of this appliance must only be carried out by competent persons registered with the Gas

Safe Register (GB) or the relevant national organisation, in accordance with the relevant regulatory and safety

requirements.

Before installation, you must ensure the appliance has been supplied in good condition and if damaged do not

install.

A competent person must install the appliance in accordance with the appliance installation instructions. This

appliance is for use with LPG (see appliance data plate) and mains electricity (230V a.c.). Check that the product is

suitable for the intended application. In particular the installer must check the compatibility of the data plate

information with the LPG supply requirements of the vehicle. Follow these installation instructions and ensure all

relevant personnel read the points listed below. Ensure that these operating instructions are passed on to the end

user.

Please note: The appliance must be installed in accordance with any relevant regulations in the country where the

appliance is installed. For this appliance in Europe, the standard is BS EN 1949:2011 “Specification for the

Installation of LPG Systems For Habitation Purposes In Leisure Accommodation Vehicles And In Other Road

Vehicles”.

Ventilation must comply with relevant national and/or local requirements.

6. INSTRUCTIONS FOR INSTALLATION

Exterior Wall

Hot Air Outlet Duct

Vehicle Floor

Interior Wall

Exhaust Flue

Combustion Air Inlet

Gas Pipe

Space Heater

Gas Pipe

Combustion Air Inlet

Exhaust Flue

Cold Air Inlet

Hot Air Outlet

Vehicle Floor

Cold Air Inlet Duct

DIMENSIONS

Internal Installation

Fig. 4 Internal Installation - Plan View

Fig. 5 Internal Installation - Side View

Fig. 6 Internal Installation - Front View

Cold Air Inlet

Hot Air Outlet

Exhaust Flue

Combustion Air Inlet

Space Heater

Gas In

270mm

257mm

270mm

Cold Air Inlet

121mm

137mm

141mm

610mm

634mm

Exhaust Flue Combustion Air Inlet

Cold Air Inlet

Hot Air Outlet

157mm

78mm

46mm

Underfloor Installation

Fig. 7 Underfloor Installation - Plan View

Fig. 8 Underfloor Installation - Side View

Fig. 9 Underfloor Installation - Front View

Cold Air Inlet

Hot Air Outlet

Exhaust Flue

Combustion Air Inlet

Gas In

714mm

161mm

171mm

76mm

121mm

Exhaust Flue

Combustion Air Inlet

Gas In

Hot Air Outlet

25mm

65mm

Exhaust Flue

Combustion Air Inlet

Hot Air Outlet

Cold Air Inlet

228mm

281mm

288mm

Step 1 Find Suitable Location For Space Heater Installation

Consider the following points:

i. For weight distribution in caravans, aim to position the Space Heater as near to the axle as possible.

You must avoid (where possible) locating at the very rear and preferably avoid the very front.

ii. If mounting under the floor, the Space Heater must be positioned within the chassis members and

close to the axle to help protect the appliance.

iii. Please note: The Space Heater, ducts and flues will become hot. Please avoid anything directly

touching these.

iv. Ensure the position allows access for servicing the Space Heater and that there is a minimum of

25mm distance around the Space Heater to adjacent walls.

v. The hot air outlet of the Space Heater must be fitted to the hot air ducting system. The Space Heater

must be positioned to minimise the amount of ducting required and sharp bends in the ducting must

be avoided.

vi. In selecting the position of the Space Heater, ensure that the exhaust flue and combustion air inlet

flues can be installed avoiding all chassis members and gas pipes etc. that are located underneath

the floor. Remove the flue template from the back of the instruction manual and use this to find a

suitable location.

vii. The open end of the exhaust flue must not be fitted at the side of the caravan / motorhome where

an awning may be fitted. The Space Heater must be installed on the opposite side of the caravan

/ motorhome to avoid routing the exhaust flue to the far side of the caravan / motorhome.

viii. Only Whale® supplied flue components are permitted to be used. The open end of either flue must

not be positioned within 300mm of a refuelling point or fuel tank breather outlet or any ventilator from

the fuel system(s). The exhaust flue must not be fitted within 300mm of a ventilator for the living

space or an opening part of a window. The open end of the exhaust flue must be positioned at least

500mm from the open end of the combustion air flue and be pointing in the same direction. The

exhaust flue must be positioned at the side or end of the caravan / motorhome. The exhaust flue

may only be positioned vertically below an opening part of a window if the appliance is fitted with an

automatic shut-off device, to prevent operation when the window is open.

Fig. 10 Flue Locating Diagram

ix. The combustion air inlet flue can be terminated underneath the vehicle. The open end of it must be

at least 500mm away from the open end of the exhaust flue, and pointing in the same direction. Take

care to ensure that both flues have a slight downward slope from as close to the Space Heater as

possible to prevent any possibility of water traps. Ensure that neither the exhaust nor the combustion

air inlet flues are terminated in an underfloor box section.

x. The minimum length of the exhaust flue is 0.75 metres, and maximum length 2 metres. The minimum

length of the combustion air inlet flue inlet must be 0.75 metres, and maximum length 2 metres.

xi. When operating the Space Heater using gas, the combustion air inlet flue and outlet openings for the

products of combustion (exhaust flue) must never be obstructed. They must be checked regularly,

and if necessary cleaned by the user (e.g. in winter, snow must be removed from the combustion

outlet flue and combustion flue intake).

Fuel refuelling / breather vent

PLEASE NOTE: Points i to

xiv for information on Space

Heater and Flue Locations.

KEY

Prohibited area

for Space Heater flue

xii. Where the open end of the exhaust flue terminates, three sides of the underfloor space must be

kept open and not obstructed, and not contain through-floor ventilation openings.

xiii. The Space Heater, its gas supply, ducting and flues must be inspected in accordance with national

regulations or if these do not exist, the manufacturer’s recommendations. Whale advises that this

must be carried out at least once every year.

xiv. The Space Heater must not be used when the vehicle is in motion unless the Vehicle in Motion

Flues and Bracket are fitted. The Vehicle in Motion Kit is not standard and is available separately.

Please refer to the Vehicle in Motion Kit instruction for further fitting considerations or contact

Whale® Support for more information.

If installing under the floor of the vehicle, please skip Steps 2 and 3.

Step 2 Internal Installation - Cut Out Holes for Exhaust and Combustion Air Flues

Position the template on the floor where the Space Heater is to be mounted. Mark the position of the two holes for

the combustion air inlet and exhaust flues, then drill holes with a 51mm (2”) minimum diameter hole saw.

Fig. 11 Attaching Flues

Push on the ends of the flues with the blue adaptor to the pipes on the underside of the Space Heater ensuring they

are fully pushed on, and secure with supplied hose clips.

Step 3 Internal Installation - Attach Space Heater to The Floor

From inside the vehicle, feed the exhaust and combustion air flues through the holes drilled on the floor. Locate the

Space Heater so that the flues are centralised in the holes. Attach the Space Heater to floor with 4 screws supplied

(No. 8 x ¾”), as per Figs. 12 & 13.

Fig. 12 Locating the Space Heater

Space Heater

Gas In

Combustion Air Inlet

Exhaust Flue Outlet

Combustion Air Inlet Flue

Exhaust Flue

Hot Air Outlet

Cold Air Inlet

Hot Air Outlet

Gas In

Space Heater

Vehicle Floor

Exhaust Flue

Combustion Air Inlet Flue

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