Westin 59-8202 Manual de usuario

Westin Automotive Products, Inc.

320 W. Covina Blvd

San Dimas, Ca. 91773

Thank you for choosing Westin products

for additional installation assistance please call

Customer Service (800) 793-7846

www.westinautomotive.com

P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18

INSTALLATION INSTRUCTIONS

WJ2 REAR BUMPER

WJ2 REAR BUMPER W/ TIRE CARRIER

APPLICATION:

2018-2019 Jeep Wrangler JL (Excl. Wrangler JK)

PART NUMBER:

59-82025, 59-82035

PART ONE: WJ2 REAR BUMPER INSTALLATION ONLY

*See Page 7 for components associated with Tire Carrier Install*

ITEM QUANTITY DESCRIPTION TOOLS NEEDED

11 REAR BUMPER ASSEMBLY 18MM SOCKET

22M14 NUT PLATE 18MM WRENCH

31LICENSE PLATE RELOCATOR BRACKET 10MM WRENCH

41TRAILER PLUG RELOCATOR BRACKET RATCHET

52QUARTER PANEL CLOSEOUT PANEL (1 DRIVER, 1 PASSENGER) TORQUE WRENCH

62LIGHTED SCREW ALLEN WRENCH

74M6 SPLIT LOCK WASHER DRILL MOTOR

82M8 SERRATED FLANGE NUT 1/2” DRILL BIT

94M6 HEX NUT 15MM SOCKET

10 8M14 HEX HEAD CAP SCREW HEAT GUN

11 8M14 FLAT WASHER

12 8M14 SPLIT LOCK WASHER

13 4M4 HEX SOCKET BUTTON HEAD SCREW

14 4M4 FLAT WASHER

15 4M4 SPLIT LOCK WASHER

16 4M4 HEX NUT

17 8M6 FLAT WASHER

18 4M6 HEX SOCKET BUTTON HEAD BOLT

19 2M8 SQUARE NECK CARRIAGE BOLT

ANTI-SEIZE LUBRICANT MUST BE USED ON ALL STAINLESS STEEL FASTENERS TO PREVENT THREAD DAMAGE AND GALLING

CONTENT

Westin Automotive Products, Inc.

320 W. Covina Blvd

San Dimas, Ca. 91773

Thank you for choosing Westin products

for additional installation assistance please call

Customer Service (800) 793-7846

www.westinautomotive.com

P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18

ITEM 1 ITEM 3

ITEM 4 ITEM 5

Driver’s Side Shown

PROCEDURE

1. Remove contents from box, verify if all parts listed are present and free from damage.

Carefully read and understand all instructions before attempting installation.

Failure to identify damage before installation could lead to a rejection of any claim.

2. Begin by removing the 3 bolts securing the plastic trim on either side. See Figure 1.

3. Remove the bolts holding the bumper and recovery hook (if equipped) on both sides. See Figures 2 & 3. Note: Recovery

Hook cannot be reused.

Fig 2

Fig 1

ITEM 6

Westin Automotive Products, Inc.

320 W. Covina Blvd

San Dimas, Ca. 91773

Thank you for choosing Westin products

for additional installation assistance please call

Customer Service (800) 793-7846

www.westinautomotive.com

P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18

4. Remove the bolt securing the support bracket on either side along either the bolts securing the bracket to the frame and

bumper. See Figure 4.

Fig 3

Remove the bolt

securing this u

Fig 4

Passenger Side

5. Using a 16mm socket, remove the bottom two bumper bolts and the two trailer plug bracket bolts (if equipped). See Fig-

ure 5.

6. Carefully Remove the OEM Bumper.

Fig 5

7. Slide the M14 Nut Plate (2) into the frame. Lift the WJ2 Rear Bumper Assembly (1) onto the frame Rails. See Figure 6.

8. Using the supplied M14 Hardware (10-12) secure the bumper to the frame in the same bolt locations as the OEM bumper.

See Figure 7.

Westin Automotive Products, Inc.

320 W. Covina Blvd

San Dimas, Ca. 91773

Thank you for choosing Westin products

for additional installation assistance please call

Customer Service (800) 793-7846

www.westinautomotive.com

P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18

Frame

Fig 6

Passenger Side Shown

Fig 7 Passenger Side Shown

Note: Bumper will slide over the frame rail and will use the

supplied Nut Plates (3) and factory Nut Plates.

10 12 11 2

9. Install the spindle (2) onto the bumper using the supplied M12 Hardware. See Figure 8. Note– do not fully tighten at this

time. *This step is only taken for 59-82035 Important: Use the Class 10.9 Hardware & thick washers to mount the spin-

dle. Refer to Part 2 of the Installation for hardware numbers.

IT IS IMPORTANT TO USE

THE CLASS 10.9

HARDWARE & THICK

WASHERS

Fig. 8

THIS STEP FOR TIRE CARRIER ONLY

Westin Automotive Products, Inc.

320 W. Covina Blvd

San Dimas, Ca. 91773

Thank you for choosing Westin products

for additional installation assistance please call

Customer Service (800) 793-7846

www.westinautomotive.com

P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18

Optional Step:

Lights (sold separately) can be installed

in the lower corners of the bumper

using the supplied M4 hardware.

Note: Install lights per manufacturers

instructions. See Figure 9.

Fig. 9 Passenger's Side

10. Next, install the License Plate Relocation Bracket (3) using the supplied M8 Hardware. See Figure 10.

11. Optional Step: The Trailer Plug Relocator Bracket may be installed for easier access to the trailer plug. It mounts in the

stock location using the factory hardware.

Note: The Lighted Screws (6) will attach in the top two holes of the License Plate Relocator (3). Use the factory license plate

light harness to wire the Lighted Screws (6). Do so by using the supplied crimp connecters to splice the Lighted screw (6) wires

into the factory harness. Make sure to seal them using a heat gun afterwards.

Fig. 10

Fig. 11

Align the panel to the desired fit. Drill out the indicated holes.

12. Installation of the Quarter Panel Closeout Panels (5) will use the supplied M6 Hardware. For installation, align the Close-

out Panel with the WJ2 Rear Bumper as shown in Figure 11.

13. Once the panel is positioned, mark and drill the two mounting holes using a 1/4” drill bit. Then, install with the M6 Hard-

ware. See Figures 11-13.

OPTIONAL STEP

Westin Automotive Products, Inc.

320 W. Covina Blvd

San Dimas, Ca. 91773

Thank you for choosing Westin products

for additional installation assistance please call

Customer Service (800) 793-7846

www.westinautomotive.com

P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18

Fig. 12 Fig. 13

The quarter panel will be sandwiched between the hardware

and the Closeout Panel (5).

INSTALLATION COMPLETE

Lights sold separately

Westin Automotive Products, Inc.

320 W. Covina Blvd

San Dimas, Ca. 91773

Thank you for choosing Westin products

for additional installation assistance please call

Customer Service (800) 793-7846

www.westinautomotive.com

P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18

ITEM QUANTITY DESCRIPTION TOOLS NEEDED

11TIRE CARRIER ASSEMBLY 18MM SOCKET

21SPINDLE 18MM WRENCH

31BEARING KIT 36MM SOCKET

41TAILGATE MOUNT 10MM WRENCH

51TIRE MOUNT ASSEMBLY RATCHET

61RUBBER BUMPER BRACKET TORQUE WRENCH

72RUBBER BUMPER ALLEN WRENCH

82TURN BUCKLE ASSEMBLY 15MM SOCKET

91BEARING CAP

10 1CHMSL LIGHT RELOCATOR

11 1CAMERA MOUNTING AND EXTENSION BRACKET

12 8M6 FLAT WASHER

13 3M3 PHILLIPS HEAD SCREW

14 4M5 FLAT WASHER

15 4M5 EXTERNAL TOOTH LOCK WASHER

16 4M5 HEX SOCKET BUTTON HEAD SCREW

17 4M12 HEX SOCKET BUTTON HEAD SCREW

18 8M8 HEX SOCKET BUTTON HEAD BOLT

19 16 M12 FLAT WASHER

20 6M12 SPLIT LOCK WASHER

21 6M12 HEX NUT

22 8M8 SPLIT LOCK WASHER

23 8M8 FLAT WASHER

24 6M12 HEX HEAD CAP SCREWS (2x 20mm, 2x 80mm, 2x 90mm)

25 1M4 PAN HEAD PHILLIPS SCREW

26 2M12 NYLOCK NUT

27 4M6 NYLOCK NUT

28 4M6 HEX SOCKET HEAD SCREW

29 2M10 SERRATED FLANGE NUT

30 2M10 SERRATED FLANGE BOLT

31 1M24 CASTLE NUT

32 1M8 SET SCREW

33 4SPINDLE SHIM

PART TWO: WJ2 TIRE CARRIER INSTALLATION ONLY

Westin Automotive Products, Inc.

320 W. Covina Blvd

San Dimas, Ca. 91773

Thank you for choosing Westin products

for additional installation assistance please call

Customer Service (800) 793-7846

www.westinautomotive.com

P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18

ITEM QUANTITY DESCRIPTION TOOLS NEEDED

34 14MM SQUARE KEYSTOCK

35 4M12 CLASS 10.9 HEX HEAD CAP SCREW

36 4M12 HEAVY FLAT WASHER 5MM THICK

37 4M12 HARDENED SPLIT LOCK WASHER

38 3LUG NUT

39 1CORRUGATED SLEEVE

ITEM 1 ITEM 2 ITEM 3

ITEM 4 ITEM 5 ITEM 6

ITEM 7 ITEM 8 ITEM 10

ITEM 11

Westin Automotive Products, Inc.

320 W. Covina Blvd

San Dimas, Ca. 91773

Thank you for choosing Westin products

for additional installation assistance please call

Customer Service (800) 793-7846

www.westinautomotive.com

P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18

1. Use a T40 bit to remove the lock from the camera. See Figure 1.

2. Remove the spare tire at this time.

3. Remove all bolts to the factory tire carrier. See Figure 2.

Tire Carrier Installation (59-82035 only)

Fig. 1

Remove the 8 bolts securing the OEM Tire

Carrier to the tailgate.

Fig. 2

4. After removing the Tire Carrier, trace back the wiring for the brake light and rear camera . Pry off the inside tailgate trim to

access the inside of the tailgate. See Figure 3.

5. From the inside of the tailgate, pry out the inner vent. See Figure 4.

6. Unplug both the camera and brake light wiring and remove them from the carrier and set aside. See Figure 5.

Fig. 3

Gently pry back the inner tailgate trim.

Fig. 4

Fig. 5

Westin Automotive Products, Inc.

320 W. Covina Blvd

San Dimas, Ca. 91773

Thank you for choosing Westin products

for additional installation assistance please call

Customer Service (800) 793-7846

www.westinautomotive.com

P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18

7. The Tailgate Mount (4) will attach to the tailgate using the factory tire carrier mounting holes. See Figure 6.

8. Install the Tailgate Mount (4) using the supplied M8 Hardware. See Figure 7.

Tailgate

Fig. 6 Use stock mounting Fig. 7

Tailgate

9. Install the Tire Mount (5) to the Tire Carrier (1) along with the CHMSL Light Relocator (10) using the supplied M12

Hardware. See Figures 8-10.

Fig 10

Item 1

Fig. 8

22 23

Fig. 9

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