WerkMaster The BOSS Manual de usuario

WerkMaster Grinders & Sanders Inc.

6932 Greenwood Street,

Burnaby, BC

V5A 1X8

604-629-8700

1-866-373-WERK (9375)

sales@werkmaster.com

support@werkmaster.com

OPERATOR’S MANUAL

1400 SERIES

"#$BILITY LIMITATIONS

The remedies of the user set forth under provisions of warranty outlined at the

end of this manual are the exclusive and total liability of WerkMaster Grinders &

Sanders Inc. with the respect to their sale or the equipment and service furnished

hereunder, in connection with the performance or breach thereof, or from the

sale, delivery, installation, repair or technical direction covered by or furnished

under the sale, whether based on contract, warranty, negligence, indemnity, strict

liability, or otherwise shall not exceed the purchase price of the unit of equipment

upon which such liability is based.

WerkMaster will not in any event be liable to the user, any successors in interest

or any beneficiary or assignee relating to this sale for any consequential,

incidental, indirect, special or punitive damages arising out of this sale or any

breach thereof, or any defects on, or failure of, or malfunction of the equipment

under this sale based upon loss of use, lost profits or revenue, interest, lost

goodwill, work stoppage, impairment of other goods, loss by reason of shutdown

or non-operation, increased expenses of operation of the equipment, cost of

purchase or replacement power of claims of users or customers of the user for

service interruption whether or not such loss or damage is based on contract,

warranty, negligence, indemnity, strict liability, or otherwise.

WerkMaster reserves the right to modify, alter and improve any part or parts

without incurring any obligation to replace any part or parts previously sold

without such modified, altered or improved part or parts.

No person is authorized to give any other warranty or to assume any additional

obligation on WerkMaster’s behalf unless made in writing and signed by an

officer of WerkMaster.

As a condition of these warranties, you are responsible for properly using,

maintaining, and caring for your machine as outlined in this Owner’s Manual.

WerkMaster recommends that you maintain copies of all maintenance records

and receipts for review by WerkMaster.

USE ONLY GENUINE WERKMASTER PARTS AND ACCESSORIES FOR

YOUR OWN SAFETY, THE SAFETY OF OTHERS AND THE LIFE OF YOUR

MACHINE. THIS WARRANTY IS NOT VALID IF YOUR MACHINE HAS BEEN

MODIFIED WITHOUT WERKMASTER’S AUTHORIZATION OR REPAIRED

WITH UNAUTHORIZED REPLACEMENT PARTS.

OPERATOR’S)MANUAL))

)

CONTENTS

Introduction)....................................................................................................)1!

Machine Descriptions)....................................................................................)1!

Specifications)..................................................................................................)3!

Safety Precautions).........................................................................................)4!

Personal Protective Equipment!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!&!

Physical and Mental Fitness!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!&!

Safe Operating Distance!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!&!

Power!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!&!

Safe Operating Conditions!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!'!

Modifications!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!'!

Power and Connectivity)..................................................................................)5!

General Connections!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!(!

Adapter Cord!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!%%(!

Pigtails!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!(!

Quick 220 Adapter!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!(!

Breakout Box………………………………………………………………………….6

Power Cord Minimum Requirements!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!(!

Generator Minimum Requirements!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!)!

Introduction to the Controls)............................................................................)7!

Machine Controls!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!)!

VFD Controls!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!)!

Machine Operation)..........................................................................................)7!

Changing Tools!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!*!

Adjusting the Dust Skirt!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!*!

Adjusting the Handle!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!+!

Initial Start Sequence………………………………………………………………...9

Starting the Machine!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!+!

Adjusting the Speed!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!+!

Stopping the Machine!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!+!

Installing and Removing the Pad Driver!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!,-!

Rotation Pattern of Tooling Plates!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!,-!

!!!!!Changing the Primary Belt!..........................%.!!,,!

Changing the Secondary Belt!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!,/!

Vacuum or Water Feature Port)......................................................................)13!

Disassembly/Assembly Instructions ……………………………………………14

Maintenance)..................................................................................................)15!

Daily!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!,'!

Weekly!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!,'!

Monthly!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!,'!

Troubleshooting)............................................................................................)16!

Appenix – VFD Troubleshooting and Diagnostics).......................................)17!

Exploded Views and Parts List …………………………………………………...19

Glossary)........................................................................................................)24!

Warranty Information)....................................................................................)25!

0123!,!)

INTRODUCTION))

Congratulations on your purchase of a WerkMaster machine. WerkMaster

machines allow professional surface prep, polishing, grinding, edging, buffing

and restoration of virtually any surface material, including concrete, terrazzo,

stone, and hardwood. This manual is provided to assist you in the operation and

maintenance of your WerkMaster.

MACHINE DESCRIPTION

WerkMaster machines include the Scarab, RASP, THE EDGE, THE BOSS,

MIROIR, Cobra, TITAN XT, COLOSSOS XTX and MAGNUM XTX models. To see

the complete family of WerkMaster machines visit our website at

www.werkmaster.com.

RASP

•Professional hardwood floor sander

•Designed to meet the needs of contractors, facility services, equipment rentals

and DIYers

•Use SandPaperLess Refinishing System on hardwood and engineered

hardwood to safely remove aluminum oxide, wax, varnish, shellac and other

floor finishes

•Use on plywood and concrete subfloors to easily removes carpet glue, thinset,

VCT glue, epoxy, paint, and to flatten and level uneven floors

•Refinish wood decks

•Disassembles into three components for easy lifting and transport

•Lightweight and easy to maneuver

•High torque with 3:1 gear reduction

•Edges to within 1/8” (3 mm) of the wall

•Use one machine for both field and edge

•Features dustless grinding and sanding when attached to appropriate HEPA

vacuum system

•Equipped with 6 counter rotating heads and the versatility of using either our

5” (127mm) ULTRA-FLEX full plate tools and sandpapers or the WerkMaster

Plug ‘N Go tooling system

•Variable frequency drive lets you run at speeds from 400 RPM to 1160 RPM

•Runs using range or dryer outlet with Breakout Box (sold separately)

•Available with either 3HP 220V or 1.5 HP 110V motor

•Change tooling and the RASP can be used to grind and polish concrete

0123!/!)

)

THE EDGE

•Concrete floor edge grinder and polisher machine

•Designed to meet the needs of flooring contractors and facility services

•Excellent for concrete edging, grinding, polishing and surface prep

•Safely removes thinset, VCT glue, carpet glue, epoxy, paint, and levels and

preps uneven floors

•Complimentary to any large planetary floor machine

•Disassembles into three components for easy lifting and transport

•Lightweight and easy to maneuver

•Edge to within 1/8” (3 mm) of the wall

•Equipped with 6 counter rotating heads and the versatility of using our 5”

(127mm) ULTRA-FLEX Plug ‘N Go tooling system

•Variable frequency drive lets you run at speeds from 400 RPM to 1160 RPM

•High torque with 3:1 gear reduction

•Runs using range or dryer outlet with Breakout Box (sold separately)

•Available with either 3HP 220V or 1.5 HP 110V motor

•Features dustless grinding and polishing when attached to appropriate HEPA

vacuum system

•Change tooling and THE EDGE can be used to sand, screen and edge

engineered hardwood, solid hardwood, wood decks, plywood and sub-floors

and to polish terrazzo and stone

MIROIR

•Terrazzo and stone refinishing machine

•Designed to meet the needs of flooring contractors and facility services

•Excellent for removing sealers and contaminants, honing and polishing

•Disassembles into three components for easy lifting and transport

•Lightweight and easy to maneuver

•Edge to within 1/8” (3 mm) of the wall

•Easy to fill large mouth, 4.5 gal (17 L) water tank maintains water flow

•Equipped with 6 counter rotating heads and the versatility of using our 5”

(127mm) ULTRA-FLEX Plug ‘N Go tooling system

•Variable frequency drive lets you run at speeds from 400 RPM to 1160 RPM

•High torque with 3:1 gear reduction

•Runs using range or dryer outlet with Breakout Box (sold separately)

•Available with either 3HP 220V or 1.5 HP 110V motor

•Features dustless grinding and polishing when attached to appropriate HEPA

vacuum system

•Change tooling and the MIROIR can be used to sand, screen and edge

engineered hardwood, hardwood, wood decks, plywood and sub-floors and

to prep and polish concrete

0123!4!)

THE BOSS

•Multi-surface floor machine

•Designed to meet the needs of the rental market

•Use to prep concrete to safely removes thinset, VCT glue, carpet glue, epoxy

and paint; levels and preps uneven floors

•Use on hardwood and engineered hardwood to safely remove aluminum oxide

and other finishes

•Use to refinish wood decks

•Prep wood and other subfloors by removing thinset, VCT glue, carpet glue,

epoxy and paint

•Disassembles into three components for easy lifting and transport

•Lightweight and easy to maneuver

•Edges to within 1/8” (3 mm) of the wall

•Features 6 counter rotating heads and the versatility of using either our 5”

(127mm) ULTRA-FLEX full plate tools and sandpapers or the WerkMaster

Plug ‘N Go tooling system

•Variable frequency drive lets you run at speeds from 400 RPM to 700 RPM

•Runs using range or dryer outlet with Breakout Box (sold separately)

•Available with either 3HP 220V or 1.5 HP 110V motor

SPECIFICATIONS

MODEL

RASP

THE EDGE

MIROIR

THE BOSS

230V

110V

230V

110V

230V

110V

230V

110V

Dimensions: l x w in

l x w cm

14.5 x 14.5

37 x 37

14.5 x 14.5

37 x 37

14.5 x 14.5

37 x 37

14.5 x 14.5

37 x 37

14.5 x 14.5

37 x 37

14.5 x 14.5

37 x 37

14.5 x 14.5

37 x 37

14.5 x 14.5

37 x 37

Disc Size: in / cm

5 / 12.7

Weight: lb / kg

206 / 93.4

212 / 96.16

206 / 93.4

Disc Speed: RPM

400-1160

400-700

Horsepower: HP

1.5

Phase: Ph

Single

Vacuum Req: CFM

200

Min. Generator: kW

4.5+

2.0+

4.5+

2.0+

4.5+

2.0+

4.5+

2.0+

Frequency: Hz

50 / 60

0123!&!)

SAFETY PRECAUTIONS

)

Read this manual and all the safety precautions before attempting to

operate WerkMaster machines. Failure to follow the safety precautions may

result in severe personal injury or death. This product is intended for

commercial use.

•Wear eye and ear protection at all times when operating WerkMaster

machines. Use only ANSI/OSHA-approved safety glasses to help prevent

eye injury.

•Wear appropriate clothing and footwear when operating WerkMaster

machines. Do not wear loose clothing or jewelry that may become entangled

in moving parts.

•Exposure to wood dust may cause health problems. To reduce your risk, work

in a well-ventilated area, use a dust control system such as an industrial-

style vacuum, and wear approved personal safety equipment, such as a dust

or particle respirator designed to filter out microscopic particles.

•Crystalline silica from bricks and concrete and other masonry products may

cause health problems. To reduce your risk, work in a well-ventilated area,

use a dust control system such as an industrial-style vacuum, and wear

approved personal safety equipment, such as a dust or particle respirator

designed to filter out microscopic particles.

•NEVER operate WerkMaster machines under the influence of drugs or

alcohol, when taking medications that impair the senses or reactions, or

when excessively tired or under stress.

•Only operate and maintain WerkMaster machines if you are trained in their

use and are in good physical condition and mental health. You must be

physically able to handle their bulk, weight and power.

•WerkMaster machines are to be operated by one person at a time. Maintain a

safe operating distance from other personnel. Keep bystanders a safe

distance away during operation by blocking off the work area in all directions

with roping, safety netting, or other material. Failure to do so may result in

someone being injured by flying debris or being exposed to harmful dust and

noise.

•Maintain a safe operating distance from flammable materials. Sparks from the

cutting action of WerkMaster machines may ignite flammable materials or

vapors.

•Unplug the WerkMaster’s power cord when not in use and before servicing or

changing tooling plates.

•DO NOT disconnect power by pulling the cord. To disconnect power, grasp

the plug, not the cord. Push the plug in and turn clockwise to engage; turn

counter-clockwise and pull to remove.

•DO NOT turn on the WerkMaster while it is tilted back. Any tooling fastened to

the WerkMaster may eject and become a lethal projectile.

Personal Protective

Equipment

Physical and

Mental Fitness

Safe Operating Distance

Power

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! )WARNING)

0123!'!)

•Ground this floor-finishing machine while in use to protect the operator from

electric shock. The machine is provided with a three-conductor cord and a

three-contact grounding type attachment plug to fit the proper grounding type

receptacle. The green (or green and yellow) conductor in the cord is the

grounding wire. NEVER connect this wire to other than the grounding pin of

the attachment plug.

•Be sure all safety decals on the machine may be clearly read and understood.

Replace damaged or missing decals immediately.

•Maintain WerkMaster machines in safe operating condition with all guards in

place and secure, all mechanical fasteners tight, all controls in working

order, and the grinder configured for the job application, whether concrete,

natural stone, wood or other surfaces.

•To prevent damage to your machine or severe personal injury, avoid

protruding slab inserts, nails, screws, Hilti anchors, rebar, embedded bolts or

any other debris, pipe extensions, machinery bases, or any objects that

transmit sudden shock to the grinding assembly.

•Inspect the discs carefully before installing. DO NOT use any discs that exhibit

signs of damage, as severe personal injury or damage to the equipment

could result.

•NEVER leave WerkMaster machines running unattended.

•Risk of Explosion: Grinding/polishing concrete surfaces and sanding/finishing

wood floors can result in an explosive mixture of fine dust and air. Use this

machine only in well-ventilated area free from any flame, match or

combustible materials.

Dust generated from sanding wood floors can spontaneously ignite or

explode. Promptly dispose of any sanding dust in a metal container clear of

any combustibles. Do not dispose in a fire.

DO NOT modify WerkMaster machines. Modifications will void the warranty

and may result in injury to persons and damage to the machine.

POWER AND CONNECTIVITY

WerkMaster machines are outfitted with a variable-frequency drive (VFD) that

allows the desired grinding speed to be selected. Along with controlling the

speed of the machine, the VFD features include the following:

•Undervoltage protection (damages most single-phase motors)

•+/- 10% voltage protection

•60 Hz and 50 Hz capability (international)

•Wide voltage range for 230V models (200–230V)

•Soft start (smaller generator requirements)

•Monitor pad speed display

NEVER open the VFD panel while plugged in or immediately after

unplugging the power cord. Severe injury or death may result.

Safe Operating Conditions

Modifications

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! ))DANGER)

0123!(!)

WerkMaster machines come with a variety of different plug configurations. The

following table lists the plugs that are typically used.

WerkMaster machines come in a variety of voltage and phase configurations.

They are typically configured to operate on 208-230V single-phase power. They

are capable of operating on single-phase 208-230V power, as well as 110V

using a Breakout Box.

Pigtails are plug ends with unfinished bare wire on one end for hooking in to

panels. Pigtails are used when connectivity is unknown, when connecting to the

power grid of an unfinished building that has no power receptacles, or when

operating certain generators.

Certified electricians ONLY should make and/or install a pigtail in to a

panel.

When using the machines in a residential environment, source power may be

hard to find. Plug two 110V cords from the Quick 220 into the 110V wall outlet on

two (2) separate circuits on opposite sides of the panel. Plug the WerkMaster

machine into the Quick 220 adapter.

Draws power form either a stove/range or a dryer outlet and breaks it out into 2 x

20 Amp circuits that can be used to power both a WerkMaster machine and

auxiliary equipment such as a vacuum or the 110V Quad Box (sold separately).

The following table lists the requirements for power cords.

MODEL RASP THE EDGE MIROIR THE BOSS

Voltage

230V

110V

230V

110V

230V

110V

230V

110V

Breaker Size

20A

15A

20A

15A

20A

15A

20A

15A

Phase

Configuration

Single

Cord End

3 pole

2 wire

20A

Twist Lock

Straight

blades

3 pole

2 wire

20A

Twist Lock

Straight

blades

3 pole

2 wire

20A

Twist Lock

Straight

blades

3 pole

2 wire

20A

Twist Lock

Straight

blades

General Connections

Adapter Cord

Pigtails

Quick 220 Adapter

Breakout Box

Power Cord

Minimum Requirements

MODEL RASP THE EDGE MIROIR THE BOSS

230V

110V

230V

110V

230V

110V

230V

110V

Max.

Distance

300 ft

50 ft

300 ft

50 ft

300 ft

50 ft

300 ft

50 ft

Min. Gauge

Requirement

12/3

14/3

12/3

14/3

12/3

14/3

12/3

14/3

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! ))DANGER)

0123!)!)

The minimum generator requirement for the 220V model is 4.5+ kW. The 110V

machine requires at minimum a 2.0+ generator.!

Exercise extreme caution at all times when working with electrical power.

WerkMaster strongly recommends that only certified electricians be permitted to

work with electrical power sources within customers’ facility or on their job site.

INTRODUCTION TO THE CONTROLS

The START button (A) is on the handle (Fig 2); the SPEED control (B) is on the

VFD (Fig 1).

The VFD controls are locked out to avoid accidentally changing necessary

parameters.

MACHINE OPERATION

)

ALWAYS turn off and disconnect power from the machine when performing any

operations to the bottom of the machine. The machine and the tooling may be

hot after using.

!!!!!!!!!!!!!

!!!!!!!!!!!!!!!!!!!! ! !!!!!!!!!!!!!!!!!!!!!!!!!!A)!!!!!!!!D))))))))))))M)

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

!!!)))))))))))))))))

C))))))))))

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)I)))))))))B)))))

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!!!!!!!!!!!!!!!!!

!!!))))))))))))))))))))))))

!!!!!L)))))))))) )

Generator

Minimum Requirements

Machine Controls

VFD Controls

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! )WARNING)

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