WerkMaster Stealth Manual de usuario

OPERATOR’S MANUAL

IMPORTANT:

Read before using your new WerkMaster Burnisher

WerkMaster Grinders and Sanders Inc.

6932 Greenwood Street, Burnaby, BC V5A 1X8

tel: 604.629.8700 | toll free: 1.866.373.WERK | fax: 604.444.4231

www.werkmaster.com | email: support@werkmaster.com

!!LIABILITY LIMITATIONS

The remedies of the user set forth under provisions of warranty outlined at

the end of this manual are the exclusive and total liability of WerkMaster

Grinders and Sanders Inc, herein referred to as WerkMaster. with the

respect to their sale of the equipment and service furnished hereunder, in

connection with the performance or breach thereof, or from the sale,

delivery, installation, repair or technical direction covered by or furnished

under the sale, whether based on contract, warranty, negligence,

indemnity, strict liability, or otherwise shall not exceed the purchase price

of the unit of equipment upon which such liability is based.

WerkMaster will not in any event be liable to the user, any successors in

interest or any beneficiary or assignee relating to this sale for any

consequential, incidental, indirect, special or punitive damages arising out

of this sale or any breach thereof, or any defects on, or failure of, or

malfunction of the equipment under this sale based upon loss of use, lost

profits or revenue, interest, lost goodwill, work stoppage, impairment of

other goods, loss by reason of shutdown or non-operation, increased

expenses of operation of the equipment, cost of purchase or replacement

power of claims of users or customers of the user for service interruption

whether or not such loss or damage is based on contract, warranty,

negligence, indemnity, strict liability, or otherwise.

WerkMaster reserves the right to modify, alter and improve any part or

parts without incurring any obligation to replace any part or parts

previously sold without such modified, altered or improved part or parts.

No person is authorized to give any other warranty or to assume any

additional obligation on WerkMaster’s behalf unless made in writing and

signed by an officer of WerkMaster.

USE ONLY GENUINE WERKMASTER PARTSANDACCESSORIES

FOR YOUR OWN SAFETY, THE SAFETY OF OTHERS AND THE LIFE

OF YOUR MACHINE.

OPERATOR’S MANUAL

CONTENTS

Introduction...........................................................................................................3

Machine Descriptions...........................................................................................4

Specifications .......................................................................................................4

Safety Precautions................................................................................................5

Danger...................................................................................................................5

Warning.................................................................................................................7

Caution..................................................................................................................7

Operator Responsibilities......................................................................................8

Propane Safety Information.................................................................................9

Facts About Liquid Propane Gas (LPG)................................................................9

Facts About Propane Tanks..................................................................................9

Recommended Purge Procedures....................................................................... 9

Filling Propane Tanks..........................................................................................10

Storing Propane Tanks........................................................................................11

Storing Machine...................................................................................................11

Transporting Machine..........................................................................................11

Engine Emissions and Carbon Monoxide Safety.............................................12

CO Exposure Limits.............................................................................................12

Methods To Reduce the Risks of CO Poisoning..................................................12

Machine Components.........................................................................................13

Controls and Instruments.....................................................................................13

Engine Ignition Switch.........................................................................................14

Stealth ACCU-Sense Emissions Monitoring System...........................................15

Spectre AUTO-Sense Emissions Monitoring System..........................................17

Hour Meter/Tachometer.......................................................................................18

EZ Bak Tilt Operation...........................................................................................19

Fuses...................................................................................................................20

Machine Operation..............................................................................................21

Pre-Operation Checklist.......................................................................................21

Installing the Propane Tank..................................................................................21

Starting the Machine............................................................................................22

Burnishing............................................................................................................23

Idling and Stopping the Machine.........................................................................24

Maintenance.........................................................................................................24

General................................................................................................................24

Inspecting the Oil Level.......................................................................................24

Changing the Oil..................................................................................................25

Replacing the Oil Filter.........................................................................................26

Inspecting and Replacing the Spark Plug............................................................27

Inspecting and Replacing the Oil Filter................................................................27

Inspecting and Replacing the Fuel Hose.............................................................28

Changing the Engine Dust Filter..........................................................................29

Maintaining the Cooling Fin.................................................................................29

Inspecting and Changing the Pad and Pad Holders............................................30

Maintaining the Belt.............................................................................................30

Maintaining the Battery........................................................................................31

Adjusting the Wheels...........................................................................................32

Cleaning the Dust Bag STEALTH ONLY..............................................................32

Maintenance Schedule........................................................................................33

Troubleshooting...................................................................................................34

Limited Warranty..................................................................................................36

Warranty...............................................................................................................37

Safety Awareness Form for Propane Machines................................................39

OPERATOR’S MANUAL

NTRODUCTION

Congratulations on your purchase of a WerkMaster Propane Burnisher.

WerkMaster machines allow professional surface prep, polishing,

grinding, edging, buffing and restoration of virtually any surface material,

concrete, terrazzo, and stone. This manual is provided to assist you in the

operation and maintenance of your WerkMaster machine.

WerkMaster is dedicated to our customers, their safety, and to providing

information, services, and products that meet their needs.

Read this manual and all safety precautions before attempting to

operate or perform service on your WerkMaster machine. Failure to

follow the safety precautions may result in damage to the machine,

severe personal injury or death.

If you or your operator cannot read English, have this manual explained

fully before attempting to operate the machine.

It is the owner/operator’s responsibility to ensure the air exchange system

installed in any location where a propane burnisher is being operated is of

sufficient capacity and quality to support the use of such a machine.

OSHA/WCB and other county, state, federal or provincial agencies publish

guidelines on the subject that are usually found in the in the possession of

the respective owners and/or parent companies of any location or chain of

locations. Failure on the part of the owner/operator to ensure that a

propane grinder/polisher can be operated safely in a given location may

lead to sickness or even loss of life.

This Operator’s Manual has been prepared for instructional purposes

only. WerkMaster does not claim or assume any responsibility for the

operator’s action or safety.

To be completely aware of what local authorities require, contact the

OSHA or WCB agency in your community.

IMPORTANT

OPERATOR’S MANUAL

MACHINE DESCRIPTIONS

WerkMaster Propane Burnishers include the Stealth and the Spectre

models. The WerkMaster family of machines include the Scarab, Termite

XT, Viper XT, Raptor XT, TITAN XT and the COLOSSOS XT models. To

see the complete family of WerkMaster machines, informational videos,

tooling guide, chemicals and accessories visit our website at

www.werkmaster.com.

STEALTH

■Accu-Sense™ Emissions Monitoring System with ClearSKY

Technology

■Ergonomic design improves form and function

■Catalytic muffler exceeds EPAand OSHAminimum requirements

■Adjustable handle and soft tread wheels for optimal comfort and

results

■Easy access battery and oil reservoir for no fuss maintenance

■EZ Bak™ action allows for easy pad change

■Improved engine dust filter reduces filter cleaning by 50%

■Bail throttle with electric clutch for easy start-up and smooth

operation

■DustMizer™ centrifugal dust collection system

■American made aluminum castings with durable steel skirt

■Featuring an 18HP 603cc engine from Kawasaki with a 2 Year

Warranty

SPECTRE !

■Auto-Sense™ Emissions Monitoring System with ClearSKY

Technology

■Catalytic muffler exceeds EPAand OSHAminimum requirements

■Adjustable handle and soft tread wheels for optimal comfort and

results

■Easy access battery and oil reservoir for no fuss maintenance

■EZ Bak™ action allows for easy pad change

■American made aluminum castings with durable steel skirt

■Standard electric clutch

■Featuring an 18HP 603cc engine from Kawasaki with a 2 Year

Warranty

SPECIFICATIONS

MODEL

STEALTH

21”

STEALTH

28”

SPECTRE

21”

SPECTRE

28”

Dimensions

(l x w in)

(l x w cm)

58 x 24.5

148 x 62.25

65.6 x 31.5

167 x 80

56 x 24.5

142.25 x 62.25

61.5 x 31.5

156 x 80

Weight (lb/kg)

242 / 110

262 / 119

215 / 97

234 / 106

Pad Size (in/cm)

21 / 53

28 / 71

21 / 53

28 / 71

Pad Speed (RPM)

2000

1700

2000

1700

OPERATOR’S MANUAL

SAFETY PRECAUTIONS

Failure to read this manual and all safety precautions before attempting

operate your WerkMaster machines may result in severe personal injury

or death.

This machine is manufactured for commercial use only.

This machine is designed and manufactured for indoor use in burnishing

hard floor surfaces. WerkMaster does not recommend use of this machine

in any environment other than an indoor environment. The machine is

designed to burnish most modern types of flooring including composition

tile, stone, marble, terrazzo, and resilient floor covering, and some coated

wood floors. Even though NFPA 11.13.2.3 (b) says,”the use of floor

maintenance machines in buildings frequented by the public, including the

times when such buildings are occupied by the public, shall require the

approval of the authority having jurisdiction” WerkMaster suggests usage

when occupancy of a given work area is minimal.

DO NOT use:

•In occupied nursing homes, hospitals, daycare centers, etc.

•By unqualified or untrained personnel

•Unless properly maintained and adjusted

•On areas with obstructions such as thresholds, floor outlet boxes,

etc.

•In areas where loose debris or other objects are present

•In rooms and areas without proper ventilation

DANGER indicates severe bodily injury or death may occur to you or

other persons if safety precautions are ignored or not adhered to.

Read and observe all DANGER statements found in the Operator’s

Manual and on the machine.

‣Operate this machine in a well-ventilated area. It is the responsibility of

the machine operator, machine owner, and the site manager to ensure

that the air exchange system where the machine is to be used is in

compliance with local building codes and is operated properly. Failure to

operate the machine in a well-ventilated area could lead to sickness,

injury, or death from carbon monoxide (CO) exposure

‣This machine emits CO, a colorless, odorless, non-irritating gas. The

first symptoms of CO exposure include headache, drowsiness,

dizziness, and nausea. If you should experience any of these symptoms

while operating this machine, shut off the machine and move to a well-

ventilated area. Have the machine tested for CO emissions by a

qualified service technician before using it again.

IMPORTANT

DANGER

OPERATOR’S MANUAL

‣Prolonged or high exposure to CO may result in vomiting, confusion,

and collapse in addition to loss of consciousness and muscle

weakness. If such symptoms occur, call 911 for emergency medical

attention. If you have experienced these symptoms DO NOT operate

this machine or any other propane machine until cleared by a physician.

Excessive exposure to CO may result in death.

‣Propane is highly flammable. If you smell propane, immediately shut the

machine off and take it outside the building.

DO NOT:

• Use the machines again until a qualified service technician

has corrected the propane leak.

• Use an ignition source such as a cigarette lighter near the

propane machine.

• Smoke near the propane machine.

• Vent a propane tank inside a building.

• Store propane tanks inside a building.

‣The machine has parts, including the pad assemblies, that can cause

severe injury if touched while they are moving.

DO NOT:

•Allow any part of the body or clothing to come into

contact with the machine while parts are moving

•Try to change attachments while the machine is running

•Allow other people to come near the machine while it is in

operation

•Allow the machine to run attended

•Leave the machine in a place where unauthorized or

untrained personnel could use the machine

•Run the machine with the pad center damaged or missing

•Operate the machine if the machine has loose parts

•Run the machine with unsecured guards or shields

‣Federal law and California State law prohibits the following acts or the

causing thereof:

1) the removal or rendering inoperative by any person other than

for purposes of maintenance, repair, or replacement of any

device or element of design incorporated into any new engine for

the purpose of emission control prior to its sale or delivery to the

ultimate purchaser or while it is in use, or

2) the use of the engine after such device or element of design

has been removed or rendered inoperative by any person.

Among the acts presumed to constitute tampering involve the

parts/systems listed below:

•Throttle body and internal parts

•Spark plugs

•Magneto or electronic ignition system

•Air cleaner elements

•Crankcase

•Cylinder heads

•Breather chamber and internal parts

•Intake pipe and tube

•Regulator

•Fuel lock-off

•Carburetor and internal parts

•Fuel filter element

NOT an all-inclusive list.

OPERATOR’S MANUAL

DO NOT tamper with the original emission related parts.

Tampering with the Emission Control System is prohibited and will

VOID THE WARRANTY.

WARNING indicates injury may occur to you or other persons if

safety precautions are ignored or are not adhered to. Read and

observe all WARNING statements found in the Operator’s manual

and on the machine.

‣Modifications or alterations to the machine can lead to personal

injury or damage to the machine. DO NOT make unauthorized

modifications or alterations to the machine; this VOIDS ALL

WARRANTIES.

‣The muffler and engine become hot while in operation and remain

hot long after the machine is shut off; this can cause severe burns.

DO NOT touch these parts of the machine until they have

cooled.

‣To avoid injury safety goggles, safety shoes and safety clothing are

recommended while operating the machine.

‣Continuous exposure to high noise levels can cause hearing loss.

Hearing protection is recommended while the machine is in operation.

‣Machine vibration may cause tingling or numbness in the fingers or

hands. Gloves are recommended to reduce machine vibration. If tingling

or numbness persists, shut off the machine. If the vibration is caused by

loose parts, adjust or tighten these parts before using the machine

again.

CAUTION indicates damage may occur to the machine or to other

property if safety precautions are ignored or are not adhered to. Read and

observe all CAUTION statements found in the Operator’s manual and on

the machine.

‣NEVER overfill the propane tank. ONLY fill to 80%. Overfilling the

propane tank is the number one cause of problems with a propane

machine. Overfilling may cause the engine to run poorly or not at all.

‣A dirty engine filter can cause overheating. Check and replace following

recommended maintenance schedule page .

‣Overheating can be caused by dirty or insufficient or low levels of oil.

Check oil before each use, and fill or change as needed.

WARNING

CAUTION

OPERATOR’S MANUAL

‣NEVER overfill the engine with oil. Overfilling can cause irreparable

damage to the engine.

‣DO NOT engage starter for more than 5 seconds. Allow a 10 section

cool down for second failed start-up attempt.

‣Perform all recommended scheduled maintenance. Regular

maintenance of your propane powered floor machine is necessary to

keep it safe working condition.

‣Before starting machine ensure all safety devices are in place and

functioning properly. Before starting machine do a maintenance and

safety check. See page .

‣When using machine, go slowly on inclines and slippery surfaces. Use

care when operating machine in reverse.

‣When servicing machine, stay clear of moving parts. DO NOT wear

loose clothing when working on machine. Block machine wheels before

raising or jacking up machine. Use hoist stands that will support the

weight of the machine. Wear eye and ear protection when using

pressurized air or water. Disconnect battery connections before

servicing machine. Only use replacement parts supplied by WerkMaster

or a WerkMasterAuthorized Distributor or Service Center.

DO NOT operate this machine before carefully reading and understanding

the operation manual.

The operator is responsible for performing the recommended daily

maintenance and checkups of the machine to keep it in good working

condition. The operator must inform the service mechanic or supervisor

when recommended maintenance procedures are required as described

in the MAINTENANCE section of this manual.

We recommend taking advantage of a service contract from your

WerkMasterAuthorized Distributor or Service Center. Order parts and

supplies only from an Authorized WerkMaster Distributor.

During and after operation, perform the recommended daily and hourly

procedures outlined in the Maintenance Chart.

OPERATOR’S MANUAL

Operator

Responsibilities

PROPANE SAFETY INFORMATION

As a fuel, propane gas is unmatched for both safety and dependability. It

has been used a a domestic household fuel for over half a century, and for

over thirty years as an internal combustion engine fuel.

Propane is a highly flammable fuel that is contained under pressure as a

liquid. Vaporized gas has a similar explosive force to gasoline and

mixtures as low as 2% LP gas to air may be ignited in a closed

environment. Care should be exercised to avoid escaping vapor as it can

freeze skin and cause frost bite. Vaporized fuel is heavier than air and will

collect in the lowest confined space available.

Propane tanks are constructed according to ASME or Federal DOT

#4ET20 pressure safety codes. Including the tank, all valves and fittings

are UL listed. Propane gas is noncorrosive and will not rust the inside of a

tank. Should the tank exterior become damaged or rusted, discontinue

use. DO NOT tamper with the tank gauges or safety relief valves. NEVER

use a tank not intended for use with a propane burnisher. DO NOT

substitute tanks that are used with a barbecue grill, etc. WerkMaster

recommends having propane tanks tested once a year by an authorized

National LP GasAssociation propane dealer.

The fuel tank is supplied directly from the manufacturer and is void of fuel.

The tank must be purged at the time of the first fill. Local propane fuel

vendors should be familiar with this operation and will provide this service.

DO NOT attempt to repair the tank. Return the tank to your propane if

necessary.

!!!!!

New containers may contain vapor, air, or other contaminants. It is

essential that these be removed before filling the container and putting it

into service. Air in the container will cause abnormally high pressure, with

the result that the pressure relief valve may open. Air in the system is also

likely to cause a lean mixture, making ignition difficult. If a tank is

suspected of being depressurized or open to the atmosphere for a period

of time, it must be re-purged.

See an authorized propane dealer for proper purging of your new tank.

Symptoms of a non-purged propane tank:

•Relief valve opens due to over-pressurized propane tank creating

hazardous situation

•Moisture in the propane tank

•Burnisher operates initially but shuts down when the fuel mixture

becomes too lean.

WARNING

OPERATOR’S MANUAL

Facts About

Liquid Propane

Gas (LPG)

Facts About

Propane Tanks

Recommended

Purge Procedures

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