Webasto Air Top Evo 40 Manual de usuario

Operating instructions

Air heater

Air Top Evo 40 | Air Top Evo 55

1 About this document

1.1 Purpose of the document

This operating instruction is part of the product and provides the user with infor-

mation on the safe operation of the unit.

1.2 Using this document

 Before operating the unit, read this operating instruction, the operating instruc-

tions of the control element and the supplementary sheet "Important notes on

the operating and installation instructions".

 Keep this operating instruction ready to hand.

 Hand this operating instruction on to the following owner or user of the unit.

1.3 Use of symbols and highlighting

WARNING

Type and source of the risk

Result: non-observance can lead to severe or mortal injuries.

 Actions to protect yourself against risks.

CAUTION

Type and source of the risk

Result: non-observance leads to minor injuries.

 Actions to protect yourself against risks.

ATTENTION

Type and source of the property damage

Result: non-observance leads to property damage.

 Actions in order to avoid property damage.

Highlight Explanation

3Requirements for the following necessary action

 Necessary action

1.4 Warranty and liability

Webasto shall not assume liability for defects or damage that are the result that

the installation and operating instructions as well as the instructions contained

therein being disregarded.

This liability exclusion particularly applies for:

■improper use

■repairs not carried out by a Webasto service workshop

■use of non-original spare parts

■conversion of the unit without permission from Webasto

2 Safety

2.1 Intended use

The heater is only approved for installation in vehicles. The heater is suitable for

heating:

■engines

■cabins

■aggregates

■cargo areas

The heater is not approved for the direct heating of the cargo area of ADR

vehicles (Accord européen relatif au transport international des marchandises Dan-

gereuses par Route, English: European Agreement concerning the International

Carriage of Dangerous Goods by Road).

2.2 Regulations and safety instructions

 Regulations on the supplementary sheet "Important notes on the operating

and installation instructions" must be observed.

2.3 Safety instructions

Risk of explosion in environments with combustible vapours, ﬂamma-

ble dust and hazardous goods (e.g., petrol stations, tank facilities, fuel

store, coal bunkers, timber yard or grain warehouses)

 Do not switch on or operate the heater.

Risk of intoxication and suffocation from exhaust fumes in closed rooms

without exhaust gas extraction

 Do not switch on or operate the heater.

Risk of ﬁres from ﬂammable substances in the hot air ﬂow

 Keep the hot air ﬂow free.

 Remove ﬂammable substances from the hot air ﬂow.

Risk of injury from the defective unit

 Do not operate a defective heater.

 Contact a Webasto service workshop.

2.4 Avoiding property damage

Overheating caused by insulated cold air inlet and hot air outlet

 Keep the cold air inlet and hot air outlet clear of dirt and objects.

Incorrect handling

 Protect the unit against mechanical loading (e.g., falling down, impacts, knocks

or vibrations).

 Do not place heavy objects on top of the unit.

 Do not step on the unit.

Switching off incorrectly, without after-run

The fan of the heater keeps running approx. 40 to 120 seconds after switching off

via the control element. Switching off incorrectly, without after-run leads to the

unit over-heating.

 Always switch off the heater via the control element.

 If a battery circuit breaker is ﬁtted: switch off the heater via the battery

circuit breaker only in case of danger.

3 Unit description

3.1 Type label

The type label is applied to the heater or clearly visibly as a duplicate on the vehic-

le. The year of installation is found on the type label.

3.2 Function description

The heater heats the vehicle cabin, cargo area, interior of the vehicle, or defrosts

the vehicle windscreen. The heater operates independent from the vehicle engine

and is connected to the electric system of the vehicle.

4 Operation

WARNING

Risk of explosion from vapours, dust and hazardous goods

Severe burns

 Switch off the heater at petrol stations and tank facilities as well

as in the vicinity of fuel stores, coal bunkers, timber yards or grain

warehouses.

WARNING

Breathing exhaust fumes in closed rooms

Intoxication and suffocation

 Never operate the heater in closed rooms such as garages or work-

shops that do not have an exhaust extraction unit, not even with

programmed heating start.

4.1 Operating the heater

 See the enclosed operating instruction of the control element.

4.2 Use suitable fuels

The heater is connected to the fuel tank of the vehicle or to a separate fuel tank.

 Use suitable fuels (see "Technical Data").

4.3 Change to fuel resistant to cold temperatures

3Fuel resistant to cold temperatures is ﬁlled.

 Switch on the heater for approx. 15 minutes.

The fuel system is completely ﬁlled with fuel resistant to cold temperatures.

4.4 Using the heater in vehicles for transporting hazardous goods

WARNING

Risk of explosion from explosive and ﬂammable hazardous

goods

Severe burn injuries

 The heater must not be operated during loading and unloading as

well as at the loading points.

Switching the heater on and off

 Switch the heater on and off via the control element.

Switching the heater on after automatic switch-off

If the vehicle engine is turned off or the pumping device of the vehicle is put into

operation, the heater switches off automatically. The combustion air supply is

interrupted after max. 40 seconds and the heater switches to fault lock-out.

 Make sure that the pumping device is out of operation.

 Wait until the heater switches to fault lock-out.

 Switch off the heater via the control element.

 Switch the heater back on via the control element.

5 Cleaning

 With intake ﬁlter ﬁtted on the cold air inlet: clean the intake ﬁlter.

 Do not clean the heater with a high-pressure cleaner.

6 Troubleshooting

If an error occurs, the unit outputs a fault code via the control element.

■On control elements with display, the fault codes F01 to F15 are output via the

display. The fault codes F16 to F19 are shown with “- -”.

■On control elements without display, the fault code is output by ﬂashing pulses

of the operating indicator. The number of pulses corresponds with the number

of fault codes. Example for fault code F03: ".....– – – ....."

 In event of an error occurring, check the fuse and plug connectors.

 Determine the measure using the following fault code table.

 If the error cannot be rectiﬁed by the measure described, contact your Webasto

service workshop.

Code Possible cause Measure

Heater switches off automatically

F00

Control unit defective / heater

lock-out / internal room tempera-

ture sensor defective

 Contact a Webasto service workshop.

F01 No starting  Switch off the heater for at least 2 seconds.

 Switch on the heater.

F02 Flame goes out during operation  Switch off the heater for at least 2 seconds.

 Switch on the heater.

F03 On-board power supply too low /

undervoltage or overvoltage

 Charge the vehicle battery.

 Switch off the heater for at least 2 seconds.

 Switch on the heater.

F04 Premature ﬂame detection

 Contact a Webasto service workshop.

F07 Fuel pump defective

F08 Combustion air fan defective

F09 Glow plug defective

F10 Heater overheats

 Check the cold and hot air lines for free

passage.

 Allow the heater to cool down.

 Switch off the heater for at least 2 seconds.

 Switch on the heater.

Code Possible cause Measure

F14 Blow out temperature sensor

defective

 Contact a Webasto service workshop.

F16 Exhaust gas temperature exceeded

F17 Exhaust gas temperature sensor

defective

F18 Setpoint sensor defective

F19 Plausibility check for sensor not

correct

–

On vehicles for transporting hazar-

dous goods:

Vehicle engine switched off /

pumping device in operation

 Make sure that the pumping device is out of

operation.

 Wait until the heater switches to fault

lock-out.

 Switch off the heater via the control element.

 Switch the heater on via the control element.

Heater produces black smoke

–Combustion air and exhaust gas

guiding blocked

 Check combustion air and exhaust gas

routing for free passage.

Service signal

he service signal is shown via the control element when the heater is switched on

■On control elements with display: "- -"

■On control elements without display: operating indicator ﬂashes:

on for 1 second, off for 1 second

 Have the heater checked by a professional. The heater can continue to be used

with limited operation.

7 Maintenance

 Put the heater into operation every 4 weeks in order to prevent mechanical

parts from seizing.

 At the beginning of the heating period, have the heater checked by a profes-

sional.

 The heat exchanger must be replaced by a Webasto original spare part every

10 years after being put into service for the ﬁrst time. See the type label for the

ﬁrst time it was put into service.

8 Disposal

The unit must not be disposed of in domestic waste.

 Observe the regional regulations for disposal of electronic products.

9 Service and customer services

Do you have any technical queries or a problem with your unit?

Country-speciﬁc telephone numbers for our branches can be found on the

Webasto service point ﬂyer or under www.webasto.com.

10 Technical data

The values in brackets apply for the extended heating capacity that is activated

temporarily during each start.

Heater Air Top Evo 40 Air Top Evo 55

Diesel Petrol Diesel Petrol

Type approval EMC E1 03 5529 E1 03 5529 E1 03 5529 E1 03 5529

Heater E1 00 0385 E1 00 0385 E1 00 0386 E1 00 0386

Heating capacity (kW) 1.5–3.5 (4.0) 1.7–3.5 (4.0) 1.5–5.0 (5.5) 1.7–5.0 (5.5)

Fuel consumption (l/h) 0.18–0.43

(0.49)

0.25–0.51

(0.58) 0.18–0.61 (0.67) 0.25–0.73

(0.80)

Rated voltage (V) 12 / 24 12 12 / 24 12

Nominal power

consumption (W) 15–40 (55) 15–40 (55) 15–95 (130) 5–95 (130)

Fuel

Diesel / biodiesel

DIN EN 590

DIN EN 14214

Petrol

DIN EN 228

Diesel / biodiesel

DIN EN 590

DIN EN 14214

Petrol

DIN EN 228

Operating

temperatures (°C) –40 to +40 –40 to +40 –40 to +40 –40 to +40

Webasto Thermo & Comfort SE

Postfach 1410

82199 Gilching

Germany

Visiting Address:

Friedrichshafener Str. 9

82205 Gilching

Germany www.webasto.com

Ident. no. 9030680A • 05/14 • Errors and omissions excepted • Printed in Germany • © Webasto Thermo & Comfort SE, 2014

In case of mulitlingual versions the German version is binding.

The telephone number of the respective country can be obtained from

the Webasto service point ﬂyer or the homepage of your respective

Webasto country representative.

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