Waltron 2410 Manual de usuario

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EXPERTS IN WATER CHEMISTRY SINCE 1903

2410 Oil and Water Analyzer

Instruction Manual

Revision 2.51

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OUR COMMITMENT TO OUR CUSTOMERS

This instruction manual is a technical guide to aid the customer in the set-up, operation,

and maintenance of their new Waltron measuring system. Waltron provides continuous

product improvement and reserves the right to make any modifications to the information

contained herein without notice.

Technical questions concerning this product should be addressed to:

Waltron Technical Service Department

Flemington, New Jersey

Phone: (908)-534-5100

Fax: (908)-534-5546

www.waltron.net

Please be ready to provide the following information:

Date analyzer was purchased

Analyzer model and serial number

Recent maintenance history

Calibration slope values and detailed description of problem

Waltron’s technical expertise and extensive experience provides personalized solutions to

the water quality industry. It is Waltron’s commitment to provide the customer with

timely and accurate technical service and support.

Waltron fully expects the customer to be satisfied with the quality, performance, and cost

of this product.

If there are any questions or concerns regarding this product, please feel free to contact

Waltron at (908)-534-5100.

Thank you for choosing Waltron!

Please note the Waltron mailing and shipping address:

Waltron Bull & Roberts, LLC

25 Minneakoning Road, Suite 101

Flemington, NJ 08822

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Observing Safety



AI-2410

Please observe proper safety and handling precautions when installing, operating,

maintaining, and servicing this product. The following should be noted and adhered to:

√ This instruction manual should be carefully read before proceeding.

√ Warning labels on enclosures, containers, packages and chemicals must be

abided by.

√ Only qualified personnel that have been trained in accordance to the

information provided should be involved in the installation, operation, and

servicing of the analyzer.

√ To avoid accidents from occurring, normal safety precautions must be

followed when operating the analyzers in conditions of high pressure and/

or temperature.

√ The chemicals that are used to operate this machine must be stored away

from heat, protected from temperature extremes and powders kept dry.

√ Follow all regulations and warning labels when disposing of chemicals. Do

not mix the chemicals together.

To obtain analyzer safety information or Safety Data Sheets (SDS), please contact

Waltron or visit the website at www.waltron.net .

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Warranty Agreement



AI-2410

If, within one year from the date of shipment, the customer experiences any

equipment defects or is not satisfied with the analyzer manufacturing, Waltron

will repair, or at its option, replace any defective part(s) free of charge. This

warranty requires that the defective part(s) be returned to Waltron with shipping

charges prepaid.

At Waltron discretion, a Technical Service Specialist may be sent out to repair or

replace the defective part(s) on location. Traveling time and expenses of the

Technical Service Specialist is at the customer’s expense.

Equipment sent to Waltron must be appropriately packaged and the following

information must be provided prior to returning to Waltron:

The Return Authorization (RA) number assigned to the customer by the

Waltron Technical Service Department

Customer name, address and department

Name and telephone number of the individual responsible for returning items

for repair

Brief problem description

Ship to Waltron service center:

Waltron Bull & Roberts, LLC

25 Minneakoning Road, Suite 101

Flemington, NJ 08822

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Warranty Agreement



AI-2410

The Waltron Warranty Agreement:

Covers expendable sensors for one month after shipment and reusable

electrodes for six months after shipment.

Does not apply to damages occurred during shipping.

Warranty will be nullified if goods have been used for purposes other than

those for which they are intended or if any seal has been removed, broken

or tampered with or if the Waltron trademark or serial number has be

removed, defaced, or altered.

Does not cover expendable supply items such as reagents, tubing and

electrolytes.

Does not cover misuse or mistreatment by the user.

Does not cover previous repair or alteration by unauthorized individuals.

Waltron does not assume responsibility for contingent liability through alleged

failure or failures of products or product accessories.

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Check List of Materials

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AI-2410

Waltrons’ concern does not stop when your instrument leaves our loading dock. We

want to thank you for your confidence in Waltron., our product, and the service that we

provide. We want to make sure that your experience with us will be one of total

satisfaction starting with the condition in which you have received your product.

√ Inspect all shipping containers upon receipt and record any visible damage.

Count the number of packages, making sure that the number is in agreement

with the shipping paperwork. If there are any outward signs of damage,

please retain all containers and packages for inspection by carrier. It is

generally good practice to retain the packing material and boxes as they

make an excellent way to protect the instrument if you move it our ever need

to ship the instrument.

√ Make sure that all items received match the packing list. If you ordered

chemicals, they are usually shipped in a separate package and will be itemized

accordingly.

√ Verify that the number of packages received agrees with the package list

and shipping papers.

√ Notify both Waltron and the carrier, if any problems occur.

Important Notice

√ All Monitors in our range are inspected and tested prior to shipment

√ In normal use the units should operate correctly and without fault over a

long period of time requiring only minor maintenance, which should only

be carried out as outlined in this manual.

√ If electronic components are replaced, please note that due to varying

component characteristics it may be necessary to re-adjust or

calibrate the monitor.

√ Failure to carry out correct maintenance procedures could result in the monitor

over or under reading, which in turn could lead to oil pollution and

the consequences that follow.

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Table of Contents



AI-2410

Section

Contents

Page

Introduction

8-9

1.1

General Description/ Principle of Operation

1.2

Mechanical Characteristics

Installation and Mounting

10-13

2.1

Mounting and Layout

2.2

Wiring

11-12

2.3

External Piping Connections

Start-up

14-17

3.1

Commissioning—User Interface Guideline

3.11

Pre-Commissioning

3.2

Setting Alarm Points

3.3

Setting Alarm Delays

3.4

Calibrating for Clean Water

3.5

Output Range Selection

Operating Instructions

4.1

Operating Instructions

Routine Maintenance

5.1

Operator Maintenance

Troubleshooting

6.1

Troubleshooting Guideline

Specifications

7.1

Technical Specifications

Auto Clean System (where Fitted)

8.1

Auto Clean System

22 -23

8.2

Auto Clean Terminal Enclosure

8.3

Auto Clean Cycle Frequency

Spare Parts Listing

9.1

Recommended Spare Parts/ Other Spare Parts

Operator’s Notes

27-30

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Section 1. Introduction- Oil in Water Monitor



AI-2410

1.1 General Description—Principle of operation

The µAI-2410 Oil in Water Analyzer is a continuous online monitor for

direct measurement of oil or other hydrocarbons in sample streams in

concentrations between 0-99ppm. A set of optical sensors measures a

combination of light scattered and absorbed by oil droplets in the sample

stream and converts the mV signals to concentration values using a

microprocessor. The microprocessor drives voltage outputs, current outputs,

two seven segment displays, six light emitting diodes, two oil alarm relays,

and one fault relay.

In addition, the microprocessor checks the condition of the sensor

components and calibration verification to ensure accuracy is maintained

over time and in various environmental conditions.

Self-Diagnostic information is visually displayed as both the alarm status

indicators and fault indicators are set to Red. Furthermore this information

can be relayed through both the fault relay and alarm relay contacts. An

error code will be displayed on the display relating the fault identity.

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Section 1. Introduction-Oil in Water Monitor



AI-2410

1.2 Mechanical Characteristics

The system is composed of two components; a sample chamber assembly and an

electronic control unit (transmitter). (See figure below). The sample chamber

assembly consists of a cell cap (5), sample inlet, sample outlet, desiccators, and

throttle. The sample chamber assembly contains the measuring cell and is a sealed

unit set to the right hand side of the enclosure. The inlet pipe is situated on the

bottom of the cell (8) and the outlet pipe is situated on the top right hand side of

the cell (3). A desiccator (7) to eliminate moisture around the outside of the glass

tube and a throttle (6) to regulate flow and maintain pressure are also fitted to the

cell. The electronic control unit contains two printed circuit boards; the display

board (2) is mounted to the front cover, which provides the PPM display (4) and

the six light emitting diodes. The motherboard (1) is mounted to the back of the

enclosure and contains the power supply, alarm relays, digital to analog and

amplification circuitry. The front of the monitor is fitted with a membrane user

interface containing three push buttons (9), and windows for the LED displays.

L.L.C

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Section 2. Installation and Mounting



AI-2410

2.1 Mounting and Location

• Mount the sensor and transmitter units in a clean, vibration-free area, avoiding

direct radiant heat, sunlight and drafts. Avoid areas containing chlorinating

equipment.

• Mount the µAI-2410 by means of 4 x M4 screws on to a rigid vertical surface

and preferably with the display panel of the monitor at eye level.

• The location of the monitor should be located in close proximity to the sample

point to minimize response delays.

SAMPLE

L.L.C

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