WABCO TP19108 Manual de usuario
TRAILERCAST
TP19108
INSTALLATION GUIDE
3
Table of Contents
Table of Contents
1 General Information ....................................................................................................................................................5
1.1 Symbols Used in this Document ........................................................................................................................5
1.2 How to Obtain Additional Maintenance, Service and Product Information.........................................................6
1.3 How to Obtain Parts and Kits.............................................................................................................................6
1.4 WABCO TOOLBOX PLUS™ Software ..............................................................................................................6
1.5 WABCO Academy..............................................................................................................................................6
1.6 WABCO Online Product Catalog .......................................................................................................................7
1.7 Your Direct Contact to ZF CVS ..........................................................................................................................7
2 Safety Information.......................................................................................................................................................8
2.1 Provisions for a safer work environment............................................................................................................8
3 Important Information.................................................................................................................................................9
4 Before Installation.....................................................................................................................................................10
4.1 Liability .............................................................................................................................................................10
4.2 Approvals .........................................................................................................................................................10
4.3 Best Practices in Installation ............................................................................................................................ 11
5 Introduction - Hardware Components.....................................................................................................................13
6 Installation – TRAILERCAST Position.....................................................................................................................14
6.1 General Recommendations .............................................................................................................................14
6.2 Preferred Installation (Standard Trailer With Fixed Trailer Bed) ......................................................................14
6.3 Alternative Installation (in Case of Trailer Without Fixed Trailer Bed)..............................................................15
7 Fastening TRAILERCAST.........................................................................................................................................17
8 Connecting Hardware ...............................................................................................................................................18
8.1 Hardware Activation .........................................................................................................................................18
8.2 Connection to TRAILERCAST for iABS or RSSplus .......................................................................................18
9 WABCO iABS Subsystems.......................................................................................................................................21
9.1 Hardware Connection ......................................................................................................................................21
10 WABCO RSSplus Subsystems ................................................................................................................................23
10.1 Hardware Connection ......................................................................................................................................23
11 Checking the Installation..........................................................................................................................................24
11.1 Installation Wizard............................................................................................................................................26
12 Appendix I..................................................................................................................................................................29
12.1 Vehicle Electrical Grounding Guidelines ..........................................................................................................29
13 Appendix II ................................................................................................................................................................30
13.1 Parts and Variant List.......................................................................................................................................30
4
Edition 1
Version 1 (10.2022)
TP19108 (en)
This publication is not subject to any update service. Information contained in this
publication was in eect at the time the publication was approved for printing and is
subject to change without notice or liability. ZF CV Systems North America LLC reserves
the right to revise the information presented or to discontinue the production of parts
described at any time.
You will nd the current edition at: https://zf.com/cvliterature
5
General Information
1 General Information
1.1 Symbols Used in this Document
DANGER
Description of an immediate situation which may result in irreversible injury or death if the warning is
ignored.
WARNING
Description of a possible situation which may result in irreversible injury or death if the warning is
ignored.
CAUTION
Description of a possible situation which may result in irreversible injury if the warning is ignored.
NOTICE
Description of a possible situation which may result in material damage if the warning is ignored.
Important information, notices and/or tips
Reference to information on the Internet
Descriptive text
– Action step
1. Action step 1 (in ascending order)
2. Action step 2 (in ascending order)
• Listing
Indicating the use of a tool / WABCO tool
6
General Information
1.2 How to Obtain Additional Maintenance, Service and Product
Information
If you have any questions about the material covered in this publication, or for more
information about the WABCO product line, please contact WABCO Customer Care Center at
www.zf.com/cv.
Refer to the Society of Automotive Engineers (SAE) website to nd all current SAE
documents and standards applicable to WABCO products (such as SAE J447 and SAE
J908 at www.sae.org).
Refer to the National Highway Trac Safety Administration (NHTSA) website to nd all
current documents referenced in the manual at www.nhtsa.gov.
1.3 How to Obtain Parts and Kits
Contact the WABCO Customer Care Center at 855-228-3203 (United States and
Canada); 800-953-0248 (Mexico). Email: [email protected],
1.4 WABCO TOOLBOX PLUS™ Software
TOOLBOX PLUS™ Software provides PC diagnostic for WABCO products and can be
purchased and downloaded from https://wabco.snapon.com.
The software User Guide, MM19047 can be obtained by visiting our Literature Center.
Purchase and Download TOOLBOX PLUS™
https://wabco.snapon.com
ZF Commercial Vehicle Literature Center
https://zf.com/cvliterature
1.5 WABCO Academy
www.wabco-academy.com
8
Safety Information
2 Safety Information
2.1 Provisions for a safer work environment
Only trained and qualied auto technicians and automotive mechanics may carry out work on the
vehicle.
Read this publication carefully
Follow all warnings, notices and instructions to help avoid personal injury and property damage.
Always abide by the vehicle manufacturer’s specications and instructions.
Observe all accident regulations of the respective company as well as regional and national regulations.
The workplace should be dry, suciently lit and ventilated.
Use personal protective equipment if required (safety shoes, protective goggles, respiratory protection
and ear protectors).
Read and observe all Danger, Warning and Caution hazard alert messages in this publication. They provide
information that can help prevent serious personal injury, damage to components, or both.
WARNING
To help prevent serious eye injury, always wear eye protection when you perform vehicle maintenance or
service.
WARNING
Park the vehicle on a level surface. Block the wheels to help prevent the vehicle from moving. Support the
vehicle with safety stands. Do not work under a vehicle supported only by jacks. Jacks can slip and fall
over. Serious personal injury and damage to components can result.
WARNING
This product can expose you to chemicals including Nickel, which is known to the State of California to
cause cancer and birth defects or other reproductive harm. For more information, go to
www.P65Warnings.ca.gov.
9
Important Information
3 Important Information
Use only genuine WABCO components. Other manufacturers’ parts are not designed for use with a
WABCO TRAILERCAST system and it may not function correctly.
10
Before Installation
4 Before Installation
This installation guide provides you with installation directives and procedures for the installation of
TRAILERCAST.
4.1 Liability
The installation of TRAILERCAST can be carried out either by a ZF/WABCO Certied iABS Service Partner
or by the customer (after ZF training/demo installation). Contact your service partner if the iABS/RSSplus
data still needs to be activated.
Many customers prefer to do the installation themselves: the building-in of the device can then be combined
with regular trailer maintenance services, which helps customers use their time more eciently. To this
purpose, ZF provides training for the technical engineers of the installation company. The training consists
of a theoretical part which can be illustrated with a demo installation, and further monitoring. Afterwards, the
trainees will be qualied to autonomously assemble the other devices in the trailers.
The illustrations and specic data of non-WABCO products have been checked thoroughly and have
been found correct at the time this manual was composed. However, ZF cannot accept any responsibility
for possible adaptations by the manufacturer concerned. ZF aims for a continuous improvement of its
products. For the purpose of technical progress, we reserve the right to implement changes at any time,
without prior notice.
4.2 Approvals
4.2.1 FCC Approval
ZF hereby conrms that this wireless device complies with all requirements and other relevant provisions of
the US Federal Regulations.
4.2.2 CE Approval
ZF hereby conrms that this wireless device complies with all requirements and other relevant provisions of
the RED directive.
4.2.3 Mobile Phone Radiance
FREQUENCY RF OUTPUT POWER
LTE-FDD B1/B2/B3/B4/B5/B8/B12/B13/B18/B19/B20/B26/B28 23 dBm ± 2 dB (class 3)
LTE-TDD B39 (for Category M1 only) 23 dBm ± 2 dB (class 3)
GSM850 / EGSM900 33 dBm ± 2 dB
DCS1800 / PCS1900 30 dBm ± 2 dB
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