VTS Medical Systems Ventus VS 10-75 CG UPC Manual de usuario

Control gear for Supply and Supply-Exhaust

Air Handling Units

Operation and Maintenance Manual

DTR - CG UPC - ver.2.6 (06.2019)

www.vtsgroup.com

The control gear complies with European Standard

IEC/EN 60439-1 + AC Standard Switchboards and low-voltage control gears

VTS reserves the right to implement changes without prior notice

User’s Manual 1

Table of Content

I. USER’S MANUAL............................................................................................ 3

1. DESCRIPTION OF CONTROLS............................................................................................................................................3

1.1. INTRODUCTION.................................................................................................................................................................3

1.2. MAINS SWITCH..................................................................................................................................................................3

1.3. COMMUNICATION PORT...................................................................................................................................................3

1.4. SIGNALLING CONTROLLER STATUS...............................................................................................................................4

1.5. ADVANCED CONTROL PANEL VS 00 HMI ADVANCED UPC ..........................................................................................4

1.6. SIMPLIFIED CONTROL PANEL - HMI BASIC UPC ...........................................................................................................6

WEB-SERVER OPTION – AVAILABLE AS EXPANSION CARD ...............................................................................................7

MODBUS TCP/IP – AVAILABLE AS EXPANSION CARD ..........................................................................................................7

2. SYSTEM START-UP ..............................................................................................................................................................7

2.1. SWITCHING ON POWER SUPPLY ....................................................................................................................................7

2.2. HMI ADVANCED UPC.........................................................................................................................................................8

2.3. LANGUAGE SELECTION ...................................................................................................................................................9

2.4. ENTERING THE PASSWORD ............................................................................................................................................9

2.5. SELECTION OF OPERATING MODE ................................................................................................................................9

2.6. INDICATION OF OPERATING MODE ..............................................................................................................................10

3. SYSTEM OPERATION ........................................................................................................................................................ 11

3.1. PARAMETERS OPERATING MODE............................................................................................................................ 11

3.2. CALENDAR MAIN PAGE.............................................................................................................................................. 11

3.2.1. CALENDAR MONDAY...............................................................................................................................................12

3.2.2. CALENDAR SPECIAL ...............................................................................................................................................12

3.2.3. CALENDAR EXCEPTIONS .......................................................................................................................................12

3.3. CALENDAR MODE IN HMI BASIC ...................................................................................................................................13

3.4. PARAMETERS AIR TEMPERATURES ........................................................................................................................14

3.4.1. PARAMETERS HUMIDITY........................................................................................................................................14

3.4.2. PARAMETERS HUMIDITY CONTROL......................................................................................................................14

3.4.3. PARAMETERS SUP FAN & DAMPER ......................................................................................................................14

3.4.4. PARAMETERS EXH FAN & DAMPER ......................................................................................................................15

3.4.5. PARAMETERS HEATING..........................................................................................................................................15

3.4.6. PARAMETERS RECOVERY .....................................................................................................................................16

3.4.7. PARAMETERS COOLING.........................................................................................................................................16

3.4.8. PARAMETERS PRE-HEATING .................................................................................................................................17

3.4.9. PARAMETERS SUP MOTORS .................................................................................................................................17

3.4.10. PARAMETERS EXH MOTORS ............................................................................................................................... 17

3.4.11. PARAMETERS SUPPLY PRESSURE TRANSDUCER ........................................................................................... 17

3.4.12. PARAMETERS EXHAUST PRESSURE TRANSDUCER........................................................................................17

3.4.13. PARAMETERS SUPPLY PRESSURE TRANSDUCER...........................................................................................18

3.4.14. PARAMETERS EXHAUST PRESSURE TRANSDUCER........................................................................................18

3.4.15. PARAMETERS REDUNDAN...................................................................................................................................18

3.5. SETTINGS TIMERS .....................................................................................................................................................18

3.5.1. SETTINGS STANDBY ...............................................................................................................................................18

3.5.2. SETTINGS NIGHT COOLING ...................................................................................................................................19

3.5.3. SETTINGS NIGHT TEST...........................................................................................................................................19

3.5.4. SETTINGS FAST HEATING ......................................................................................................................................19

3.5.5. SETTINGS TEMPERATURES...................................................................................................................................19

3.5.6. SETTINGS HUMIDITY CONTROL............................................................................................................................20

3.5.7. SETTINGS FANS ......................................................................................................................................................20

3.5.8. SETTINGS WATER HEATER....................................................................................................................................21

3.5.9. SETTINGS INIT HEATING ........................................................................................................................................21

3.5.10. SETTINGS RECOVERY UNIT ................................................................................................................................22

3.5.11. SETTINGS DX COOLER.........................................................................................................................................22

3.5.12. SETTINGS WATER PRE-HEATER .........................................................................................................................23

3.5.13. SETTINGS INIT HEATING ......................................................................................................................................23

3.5.14. SETTINGS FAN PI REGULATOR ...........................................................................................................................23

3.5.15. SETTINGS PRESSURE PI REGULATORS ............................................................................................................24

3.5.16. SETTINGS TEMP PI REGULATORS ......................................................................................................................24

3.5.17. SETTINGS MANUAL MODE ...................................................................................................................................25

VTS reserves the right to implement changes without prior notice

User’s Manual

3.5.18. SETTINGS INPUT OFFSET....................................................................................................................................26

3.5.19. SETTINGS FREQ CONV RRG ...............................................................................................................................26

3.5.20. SETTINGS FANS FIRE MODE ...............................................................................................................................27

3.5.21. SETTINGS UNIVERSAL REGULATOR...................................................................................................................27

EXAMPLE 1 – Additional roof exhaust fan ...............................................................................................................................28

3.6. ALARM MENU...................................................................................................................................................................29

ALARMING IN HMI BASIC.......................................................................................................................................................29

II. ADVANCED MANUAL.................................................................................. 31

4. SERVICE MENU ..................................................................................................................................................................31

4.1. SERVICE MENU CONFIG PAGES ..............................................................................................................................31

4.2. SERVICE MENU OUTPUTS ........................................................................................................................................37

FRQ CONVERTERS CONFIGURATION .................................................................................................................................37

4.4. SYSTEM INFO ..................................................................................................................................................................38

5. CONTROL ALGORITHMS...................................................................................................................................................38

6. TECHNICAL DATA ..............................................................................................................................................................41

7. CABLING ............................................................................................................................................................................. 43

Appendix 1 Circuit diagram of VS 10-75 CG UPC control gear 1/2 .............................................................................................

Appendix 1 Circuit diagram of VS 10-75 CG UPC control gear 2/2 .............................................................................................

Appendix 2 Circuit diagram of VS 40-150 CG UPC SUP control gear 1/2............................................................................... 51

Appendix 2 Circuit diagram of VS 40-150 CG UPC SUP control gear 2/2............................................................................... 52

Appendix 3 Circuit diagram of VS 40-150 CG UPC SUP-EXH control gear 1/2 ..........................................................................

Appendix 3 Circuit diagram of VS 40-150 CG UPC SUP-EXH control gear 2/2 ..........................................................................

Appendix 4 Circuit diagram of VS 180-300 CG UPC control gear 1/3 .....................................................................................55

Appendix 4 Circuit diagram of VS 180-300 CG UPC control gear 2/3 .....................................................................................56

Appendix 4 Circuit diagram of VS 180-300 CG UPC control gear 3/3 .....................................................................................57

Appendix 5 Circuit diagram of VS 400-650 CG UPC control gear 1/4 .....................................................................................58

Appendix 5 Circuit diagram of VS 400-650 CG UPC control gear 2/4 .....................................................................................59

Appendix 5 Circuit diagram of VS 400-650 CG UPC control gear 3/4 .....................................................................................60

Appendix 5 Circuit diagram of VS 400-650 CG UPC control gear 4/4 .....................................................................................61

Appendix 6 Circuit diagram of power and motor connection VS 10-75 CG UPC control gears ...............................................62

Appendix 7 Circuit diagram of power and motor connection for VS 40-150 CG UPC SUP control gear .................................62

Appendix 8 Circuit diagram of power and motor connection VS 40-150 CG UPC SUP-EXH control gear

(used also for VS 180-300 supply) ...........................................................................................................................................63

Appendix 9 Circuit diagram of power and motor connection for VS 180-300 CG UPC control gear

(used also for VS 400-650 supply) ...........................................................................................................................................64

Appendix 10 Circuit diagram of power and motor connection VS 400-650 CG UPC control gear........................................... 65

Appendix A Circuit diagram of motor connection depending on the type of the frequency converter ...................................... 66

Appendix 11 The application control schemes .........................................................................................................................66

VTS reserves the right to implement changes without prior notice

User’s Manual 3

I. USER’S MANUAL

1. DESCRIPTION OF CONTROLS

1.1. INTRODUCTION

Application:

Protection and control of supply and exhaust AHUs

equipped with up to:

two fan sets (up to 8 fans in total) and two air

dampers

cooler, heater, heat recovery system

optional pre-heater (in speciﬁed units)

three ﬁltration sections

Range of operation:

VS 10-75 CG UPC

VS 40-150 CG UPC SUP

VS 40-150 CG UPC SUP-EXH

VS 180-300 CG UPC

VS 400-650 CG UPC

Systems equipped with frequency converters and motors

with up to 11kW power output

1.2. MAINS SWITCH

Function:

Swithing the control gear On / Off

1.3. COMMUNICATION PORT

RJ11 socket, is placed In front of the control gear

housing

Function:

Connecting the HMI Advanced UPC control panel

to the controller

VTS reserves the right to implement changes without prior notice

User’s Manual

1.4. SIGNALLING CONTROLLER STATUS

In the bottom left side of the controller, there are two LED indicators

Orange LED indicates the condition of the power supply. LED off

means no power supplied to the terminals or malfunction of internal

power supply circuitry. LED on means correct parameters of the

power supply.

Green LED indicates the condition of controller's BIOS. LED off

means that the ﬁrmware is not running correctly. LED on means that

BIOS runs OK and the controller is ready for operation.

1. All control gears of the VS…CG UPC typeline need to be powered from the main

switchgear equipped with appropriate protection of wires powering the control box.

2. Assembly, wiring and start-up of the control gear should by done by qualiﬁed staff

only.

3. For applications subject to strong vibrations (1.5 mm pk-pk 10/55 Hz), secure the cables

connected to the PC using clamps placed around 3 cm from the connectors.

4. The entire length of the input/output connections must be less than 30 m, according to EN

61000-6-2.

5. Installation must be performed according to the standards and legislation in force in the

country where the appliance is used.

6. In the event of malfunctions do not attempt to repair the controller, but rather contact the

service.

Without additional elements the control gears can work inside a building. Assembly outside

in a moderate climate is permissible if an additional heating module is assembled. The

X0:3,N clamps are designed to power that module. (ratings: 230V AC, 6A)

1.5. ADVANCED CONTROL PANEL VS 00 HMI ADVANCED UPC

LCD Display

Displaying available parameters, settings and current values

BELL Button

Jump to alarm handling pages

PRG Button

1. Quick jump to the Calendar main page

2. In Calendar pages - quick clear of the settings

ESC Button

Jump to the main page or leaving the parameter change

UP Arrow

1. Moving up accross the menu screens (when the cursor stays in

upper left corner)

2. Increasing the parameter value

VTS reserves the right to implement changes without prior notice

User’s Manual 5

ENTER Button

1. Moving the cursor across the screen - cursor jumps to the

next parameter available for changing. Read-Only parameters

are not marked with the cursor.

2. Conﬁrming entered values

3. Entering sub-menus from the main menu level:

Parameters

Calendar

Alarms

Settings

Service

DOWN Arrow

1. Moving down accross the menu screens (when the cursor

stays in upper left corner)

2. Decreasing the parameter value

Navigation example:

1. In the main menu level use UP/DOWN arrows to ﬁnd the desired sub-menu

2. Press ENTER to go to the sub-menu level

3. Use UP/DOWN arrows to move accross the sub-menu screens

4. In the desired screen, use the ENTER button to switch between the changeable parameters - the

ursor starts from the upper left corner (which is the base positnion) and jumps on and on until going

back to the upper left corner - then the loop can be started again

5. To change the parameter marked with the cursor, use the UP/DOWN arrows

6. Press ENTER to go conﬁrm the change and to jump further

Functions:

Air handling unit operation, parameterization and maintenance

Selection of control application

Time zones setting

Displaying and canceling alarm statuses, viewing alarm history

Parameters available in the LCD window depends on a AHU type and the control

application. Hence in AHUs not equipped with heater, options related to the heating module

will not be visible.

HMI Advanced UPC can’t serve as a room temperature sensor.

Optional element

VTS reserves the right to implement changes without prior notice

User’s Manual

1.6. SIMPLIFIED CONTROL PANEL - HMI BASIC UPC

1. LCD Display

Indicates actual room temperature or temperature on the

main control sensor as well as a chosen seting, operation

mode, fan speed, time and day of the week.

2. ON/OFF button

Switching between On/Off state (forcing the unit to stop or

enabling operating mode selection)

3. Fan button

Button for mode setting: Auto / Low / Econo / Comfort

4. Clock buttonn

Entering Auto mode. Controller will operate according to the

time schedule stored in Calendar settings.

Note: There are two options for time schedule operation. For

details, follow chapters related to Calendar and to Service

Menu.

Note: If the Calendar is also in Auto mode, the AHU

operation will rely only on protective and energy saving

functions like Standby and Night Cooling. This is possible for

the main Calendar of the controller. The built-in Calendar of

the HMI Basic doesn't support that functionality.

5. Push & Roll knob

Quick, intuitive and easy entering values, changing setpoints,

accepting new values.

Note: To change the temperature setpoint, just turn the

knob.

Display of the room sensor temperature

or the value of the temperature setpoint offset

Note! Setting is limited to 16..26°C

Icons for active recirculation, cooling or heating

Time indication

Display of the fan speed setting or the indication of automatic

fan mode

Indications of the weekdays

Icon for active recovery unit

Icon for alarm event

Icon for Off mode

VTS reserves the right to implement changes without prior notice

User’s Manual 7

Functions:

Room temperature measurement and display

Change and display of temperature setpoint

Change and display of fan setpoint

Display temperature of the main control sensor

Change of AHU operation mode

Info on alarm status

Optional element

Connects to the controller via the Modbus line, common with the frequency converters.

WEB-SERVER OPTION – AVAILABLE AS EXPANSION CARD

MODBUS TCP/IP – AVAILABLE AS EXPANSION CARD

Gives extended access to read / write parameters like

measurement readouts, setpoints, settings, output values,

selected calendar settings, alarms. Total count of available

parameters exceeds 200 datapoints.

SEE SPECIAL MANUAL FOR DETAILS OF EXPANSION

CARD OPERATION

2. SYSTEM START-UP

Operation of the AHU is strictly arrested by the ﬁre-protection alarm, activation of the

thermal protection of fans' motors, threefold activation of the protection of electric heater

and threefold activation of the anti-frost thermostat. Each of these events requires removing

the cause of the alarm and then canceling it ((see more details in Advanced Manual).

2.1. SWITCHING ON POWER SUPPLY

Switching on power supply of the control gear with the mains switch (Q1M). Correct power supply and

good BIOS operation is indicated by yellow and green LED lamps on the controller's PCB.

The system is ready for operation after about half minute from switching on.



If the system did not start, check the F1 protection status

Correct device operation depends on the application settings. Choosing and setting up the

application should be done by qualiﬁed service provider, according to recommendations of

part II "Advanced manual"

VTS reserves the right to implement changes without prior notice

User’s Manual

2.2. HMI ADVANCED UPC

Main menu structure

1. Main default screen with most important statuses and setpoints.

Set mode HMI – is used to set the main operating mode from the

HMI.

Current mode – indicates current AHU mode resulting from HMI

setting, alarms, external control signals etc.

Set temp HMI – is used to enter the main temperature setpoint from

the HMI.

Current temp – temperature readout from the main sensor.

2. Second main status screen

Fans – indicates the current state and rate of the fans

Dampers – indicates the current state and opening rate of the

dampers

Regulator – indicates the state and the output of the main controller

for heating / cooling function

Recovery – indicates the state and rate of the heat recovery unit

EN/PL/RU – language selection

PASSWORD – is used to enter to special settings and hidden

parameters

3. Sub-menu link screen

PARAMETERS link to main statuses and readouts from the

control system

4. Sub-menu link screen

CALENDAR link to calendar settings and time schedule

programming

5. Sub-menu link screen

ALARMS link to alarm pages

6. Sub-menu link screen

SETTINGS link to set and adjust the control system, regulators,

timers

7. Sub-menu link screen

SERVICE MENU link to main conﬁguration parameters,

application codes, AHU startup settings

All the menus are dynamically changed, as they depend on the application settings and the

password level

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Unidad de control de VTS Medical Systems

VTS Medical Systems

VTS Medical Systems uPC3 3x400V 2x1VFD 2,2kW Manual de usuario

Manuales populares de Unidad de control de otras marcas

Festo

Festo Compact Performance CP-FB6-E Manual de lista de piezas

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Manual de usuario

JS Automation

JS Automation MPC3034A Manual de usuario

JAUDT

JAUDT SW GII 6406 Series Guía rápida

Spektrum

Spektrum Air Module System Manual de usuario

BOC Edwards

BOC Edwards Q Series Manual de usuario

KHADAS

KHADAS BT Magic Manual de usuario

Etherma

Etherma eNEXHO-IL Manual de usuario

PMFoundations

PMFoundations Attenuverter Manual de usuario

GEA

GEA VARIVENT Manual de usuario

Walther Systemtechnik

Walther Systemtechnik VMS-05 Manual de usuario

Altronix

Altronix LINQ8PD Instrucciones de montaje

Eaton

Eaton Powerware Series Manual de usuario

WAGO

WAGO 750-407/040-000 Manual de usuario

Sony

Sony CCU-590 Manual de usuario

Graco

Graco 25D614 Manual de usuario

Task Force Tips

Task Force Tips YE-RF-900 Manual de programación

Shini

Shini SPV-U Series Manual de usuario

VTS Medical Systems ventus VS 10-75 CG UPC Manual de usuario

Manuales populares de Unidad de control de otras marcas