Viessmann Vitorond 100 Instrucciones de funcionamiento
VITOROND 100
Service instructions
for heating engineers
Vitorond100
TypeVR2B
40 to 100kW
Oil/gas fired boiler
5692659GB1/2006 Please keep safe
2
Safety instructions
Safety instructions
¨Please follow these safety instructions closely to prevent accidents and
material losses.
Safety instructions explained
¨Danger
This symbol warns against the
risk of injury.
!Please note
This symbol warns against the
risk of material losses and
environmental pollution.
Note
Details identified by the word "Note"
contain additional information.
Target group
These instructions are exclusively
designed for qualified personnel.
HWork on gas equipment must only
be carried out by a registered gas
fitter.
HElectrical work must only be
carried out by a qualified
electrician.
HThe system must be
commissioned by the system
installer or a qualified person
authorised by the installer.
Regulations
Observe the following when working
on this system
Hall legal instructions regarding the
prevention of accidents,
Hall legal instructions regarding
environmental protection,
Hregulations issued by professional
bodies,
Hall current safety regulations as
defined by DIN, EN, DVGW, TRGI,
TRF, VDE and all locally applicable
standards.
If you smell gas
¨Danger
Escaping gas can lead to
explosions which may result in
serious injury.
HDo not smoke! Prevent
naked flames and sparks.
Never switch electrical lights
or equipment ON or OFF.
HClose the gas shut−off valve.
HOpen windows and doors.
HRemove all people from the
danger zone.
HNotify your gas and
electricity supplier from
outside the building.
HShut off the electricity supply
to the building from a safe
place (outside the building).
5692659GB
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Safety instructions
Safety instructions (cont.)
If you smell flue gas
¨Danger
Flue gas can lead to
life−threatening poisoning.
HShut down the heating
system.
HVentilate the boiler room.
HClose the gas shut−off valve.
Working on the heating system
HWhen using gas as fuel, also close
the main gas shut−off valve and
safeguard against unauthorised
reopening.
HIsolate the system from the power
supply and check that it is no
longer ’live’, e.g. by removing a
separate fuse or by means of a
mains isolator.
HSafeguard the system against
unauthorised reconnection.
!Please note
Electronic modules can be
damaged by electro−static
discharges.
Touch earthed objects, such as
heating or water pipes, to
discharge static loads.
Repair work
!Please note
Repairing components which
fulfil a safety function can
compromise the safe operation
of your heating system.
Replace faulty components
only with original Viessmann
spare parts.
Ancillary components, spare and
wearing parts
!Please note
Spare and wearing parts which
have not been tested together
with the heating system can
compromise its function.
Installing non−authorised
components and
non−approved modifications/
conversions can compromise
safety and may invalidate our
warranty.
For replacements, use only
original spare parts from or
those approved by Viessmann.
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Index
Index
Page
General information
Safety instructions 2
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Initial start−up, inspection and maintenance
Steps 5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Further details regarding the individual steps 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts list13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix
Specification 16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Commissioning/service report 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Certificate of conformity 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manufacturer’s certificate 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Keyword index 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Initial start−up, inspection and maintenance
StepsInitial start−up, inspection and maintenance
For further instructions on individual steps, see pages indicated.
Commissioning steps
Inspection steps
Maintenance steps Page
C I M 1. Starting the heating system 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I M 2. Shutting down the heating system
I M 3. Closing the Vitoair draught stabiliser
(if installed) 7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
M4. Opening the boiler door and removing/
cleaning the turbulators 8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
M5. Cleaning the heating surface,
flue outlet and flue pipe 9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I M 6. Checking all seals/gaskets and packing cords
on the flue gas side
I M 7. Checking the gaskets and the boiler door thermal
insulation parts
M8. Inserting the turbulators and closing the boiler door 10
I M 9. Checking the tightness of electrical connections
and cable grommets
I M 10. Checking the thermal insulation
C I M 11. Checking connections on the primary and secondary
side and the sensor well for leaks
C I M 12. Checking the function of the safety equipment
C I M 13. Checking the diaphragm expansion vessel
and system pressure 11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I M 14. Checking the mixer for obstructions and leaks 11. . . . . . . . . . . .
C I M 15. Checking the Vitoair draught stabiliser (if installed) 11.
C M 16. Adjusting the burner 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C17. Operating and service documents 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Initial start−up, inspection and maintenance
Further details regarding the individual steps
Starting the heating system
Operating instructions, service instructions control unit and burner
1. Check that the boiler room
ventilation aperture is open.
2. Check the inlet pressure of the
diaphragm expansion vessel.
If the inlet pressure of the
diaphragm expansion vessel is
lower than the static system
pressure, top up with enough
nitrogen to raise the inlet pressure
higher than the static system
pressure (0.1 to 0.2bar).
The static pressure corresponds to
the static head.
3. Open the check valves.
4. Top up your heating system with
water and vent it, until the
pressure is higher (0.1 to 0.2bar)
than the inlet pressure of the
diaphragm expansion vessel.
Permiss. operating pressure:3bar
5. Mark this pressure at pressure
gaugeA.
6. Return the check valves to their
operating position.
7. Open the oil or gas shut−off valves.
5692659GB
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Initial start−up, inspection and maintenance
Further details regarding the individual steps (cont.)
Closing the Vitoair draught stabiliser (if installed)
1. Press rotary selectorAon the
Vitoair motor and turn it to
position5.
2. Lock the control disc with latchB.
5692659GB
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B
8
Initial start−up, inspection and maintenance
Further details regarding the individual steps (cont.)
Opening the boiler door and removing/cleaning the turbulators
Note
In case of gas burners, remove the gas supply pipe.
ATurbulators (see page15)
5692659GB
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9
Initial start−up, inspection and maintenance
Further details regarding the individual steps (cont.)
Cleaning the heating surface, flue outlet and flue pipe
ACleaning brush (accessories)
5692659GB
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10
Initial start−up, inspection and maintenance
Further details regarding the individual steps (cont.)
Inserting the turbulators and closing the boiler door
Note
Refit the gas supply pipe to the gas burner.
¨Danger
Escaping gas can lead to explosions which may result in serious injury.
Check all gas connections for soundness.
ATurbulators (see page15)
5692659GB
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10
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