Vicon Extra 532 Manual de usuario

Extra 532 - 540

Operating manual

Translated from the original instruction manual

Revision 01

Date printed 04.2014

Language EN

Machine number KT447406

Document number A132101500

Index 2014-03

Extra 532 - 540

Machine identification

In order for your dealer to assist you as efficiently as possible, you will need to provide some information about

your machine. Please enter the details here.

Designation

Operating width

Weight

Machine

number

Accessories

Address of

supplier

Address of

manufacturer

Copyright Kverneland Group Kerteminde AS, Denmark. Copying, reproduction in any form, translation, or use of excerpts or parts of this document

warning. Rights reserved for technical amendments and printing errors in this manual.

Kverneland Group Kerteminde AS

Taarupstrandvej 25

DK -5300 Kerteminde - Denmark

Tel./fax: +45 65 19 19 00 / +45 65 19 19 99

web: www.kvernelandgroup.com

532: 3.2m (10’ 6”) ; 540: 4.0m (13’ 1½”)

532: 1140kg (2513lb); 540: 1250kg (2756lb)

Table of contents

Contents .................................................... 4

Target group 4

The meaning of the symbols 4

Safety ......................................................... 5

For your own safety 5

Who can operate the machine? 9

Connecting 9

Load capacity 10

Transport on public roads 11

Use 12

Disconnection 14

Maintenance 15

Further safety instructions 17

About the machine ................................... 18

The machine's field of application 18

Machine characteristics 19

Synopsis 20

Technical data 21

Tractor requirements 24

Preparation ................................................ 25

Preparing the machine 25

Assembly - attachment ............................ 32

Attachment of the tractor 33

Hydraulic 36

Connection 37

First start-up of machine 38

Machine in the transport position 43

Transport on public roads ....................... 45

Safety 45

Before travelling on public roads 45

Checking the machine 46

Travelling on public roads 46

Operation ................................................... 47

Safety 47

Before operating 47

Operation 48

Cleaning .................................................... 54

Before cleaning 54

Cleaning 55

After cleaning 55

Parking and Storage ................................. 56

Before storage 56

Parking/disconnection of the machine 56

Storage 58

Maintenance .............................................. 59

For your own safety 59

General instructions 60

Lubrication 64

Service - check 68

Replacement 100

Extra equipment ........................................ 125

High skids 125

Quick release of knives 125

Chain for locking the lift arms 126

Lighting kit 126

Coupling for the tractor's drawbar tongue 127

Troubleshooting ........................................ 128

Electric and hydraulic system 128

Cutterbar 128

PTO shaft 129

Warranty ..................................................... 130

Guidelines for warranty 130

Disposal ..................................................... 131

Metal parts 131

Rubber parts 131

Plastic 131

Hydraulic oil 131

Electronic parts 131

EU declaration of conformity ................... 132

EU Directive 2006/42/EC 132

Notes .......................................................... 133

Technical information ............................... 134

Conversion table 134

Lubricants 134

Torque moment 134

Index ........................................................... 135

Contents

Target group

This manual is intended for trained farmers and others who are

qualified to work in agriculture and who are familiar with assembling

equipment.

For your own safety

Read this instruction manual thoroughly before use and assembly.

This will enable you to have optimal working conditions and to work in

safety.

For the employer

Every employee must be trained in how to use this machinery at

regular intervals (at least once a year) in accordance with the

employer's insurance guidelines. Untrained or unauthorised persons

must not use this machine.

Instructions

Your dealer will assist with the instructions on how to use and maintain

this machinery.

The meaning of

the symbols

We have used different symbols to make the text clear. An explanation

follows:

•A dot symbol marks a list of instructions or information.

A triangle marks an action you must carry out.

→An arrow refers you to other parts of the text.

We have also used pictograms to help you find relevant places in the

text.

Denotes tips or instructions on use.

Denotes information that requires particular attention.

A spanner marks tips concerning assembly and adjustment of the

machine.

A warning triangle indicates important safety instructions. If these are

not adhered to, it may result in:

•Serious errors in the machine function.

•Damage to the machine.

•Injury or accident.

Safety

For your own

safety

This chapter includes general safety instructions. In addition, each

chapter in the instruction manual includes specific safety instructions

not set out here. The safety instructions must be complied with

•For your own safety.

•For the safety of others.

•To ensure the safety of the machine.

When working with agricultural machines, incorrect handling can

result in various dangers. Therefore, you should always be very

thorough and never work under pressure.

The operator must be receive regular training

Persons working with the machine must receive regular training on

these safety instructions.

The safety instructions should be complied with in accordance with

local legislation concerning agricultural machines.

Safety

Safety symbols

On the machine you will find labels relating to your safety. These

labels must not be removed. If thelabels become illegible or detached,

new labels can be ordered and affixed to the relevant areas.

STOP

Safety

The meaning of the

symbols

Stop the tractor before working on the machine

Be careful! The tractor engine must ALWAYS be stopped and the

ignition key removed before carrying out repairs or maintenance,

cleaning, or lubricating the machine.

Read and observe the instruction manual

Be careful! Read and ensure you understand the instruction manual

before the machine is used.

Ensure no clothing/body parts get caught in the PTO shaft

Guards may not be removed or opened until the machine has stopped

rotating. The tractor engine must be stopped, the ignition key removed

and the handbrake applied.

Danger of being crushed by the machine's cutting unit

The safety valve must always be closed during repair or maintenance

operations on the machine's cutting unit. The tractor must always be

stationary, with the ignition key removed before repair or maintenance

operations are undertaken on the machine.

Use the correct support for the machine

Your body could become caught!

Never work under the machine without using the correct support. The

tractor engine must be stopped, the ignition key removed and the

handbrake applied.

Safety

Risk of trapping fingers or hands

Be careful as there is a risk that hands may be trapped. Be careful of

moving parts.

Risk from loose chippings

Keep a safe distance from the machine. Do not allow any persons

near the machine when it is working. If the guard is damaged, it must

be replaced.

Risk of injury to feet

Keep away from the machine. The protection must always be in place

when the machine is working.

Risk of injury to feet

The safety guard must always be in place when the machine is

working.

STOP

Safety

Who can operate

the machine?

Operators of this machine should only be trained farmers and others

who are qualified to work in agriculture and who are familiar with

assembling equipment.

Untrained or unauthorised persons must not use this machine.

Connecting

Correct attachment of the machine

The machine must be correctly connected, following the instructions.

The machine can become detached from the tractor if the connection

is not carried out properly.

Incorrect attachment can lead to accidents.

When attaching the machine to the tractor you must therefore:

•Make sure that the tractor cannot roll.

•Make sure that the tractor and the machine belong to the same

category.

•Never stand between the tractor and the machine during

attachment.

•Use the hydraulic three point suspension slowly and carefully.

Paying full attention to the above mentioned points ensures your

safety and that of others.

Failure to follow the above instructions may result in serious injuries.

PTO shaft check

Refer to the manufacturer's maintenance and safety instructions

delivered with the PTO shaft.

Make electrical connection after attachment

When fitting the lighting device, the power supply to the tractor must

be turned off.

This will prevent short circuits and damage to the electric circuit.

There is a risk of burns and other serious injuries if the electrical

systems short circuit.

95-021 f

95-015 fr

Safety

Only connect hydraulics when the system is depressurised

You should onlyconnect the hydraulic hoses tothe tractor's hydraulics

when the hydraulic system on both the tractor and the machine is

depressurised.

There is a risk that the machine will move accidentally.

Unintentional movement of the machine may result in serious injuries.

The hydraulic system should be checked regularly

All hoses and fittings should be checked regularly for visible damage.

Hydraulic hoses also wear without any visible damage.

Defective hydraulic hoses can cause injury or fire.

Colour marking of hydraulic connections

The hydraulic connections between the tractor and the machine must

be marked in different colours.

By marking the hydraulic connections you prevent the machine from

being incorrectly operated.

Incorrect operation or unintentional movement of the machine may

result in serious injuries.

Load capacity

Compliance with total weight, axle pressure, carrying capacity of

the tyres, and minimum weight

Neither the tractor's total weight, axle pressure or thecarrying capacity

of the tyres may be exceeded with front mounted and rear mounted

machines.

To ensure the manoeuvrability of the tractor, the load on the front axle

must be at least 20% of the tractor's weight.

Failure to do so can result in a loss of driving control and accidents.

Be careful when working around the PTO shaft

When working on the PTO shaft, the tractor PTO outlet must be

disconnected, the tractor must be stopped and the ignition key

removed.

This prevents the PTO shaft from suddenly starting to rotate.

If the tractor and the PTO shaft have not been connected in

accordance with the instructions, serious accidents causing damage

to limbs can occur.

Weight/power ratio between machine and tractor

The machine may only be connected to a tractor of the correct size

and performance.

The tractor's size and P.T.O outlet must correspond to the power

consumption of the machine and its weight.

Wrong weight/power ratio can result in damage to both machine and

tractor.

95-009

95-006-2 fr

95-006-1 fr

95-006-3 fr

HP/kW

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