Vicon Extra 328 Manual de usuario

Extra 328-332-336-340

Operating manual

Translated from the original operating manual

Version 01.2013

Date printed 02.2013

Language EN

Machine number KT428877

Document number KT19000204EN

Index 2013-01

Extra 328-332-336-340

Machine identification

In order for your dealer to assist you as efficiently as possible, you will need to provide some information about

your machine. Please enter the details here.

Designation

Operating width

Weight

Machine

number

Accessories

Address of

supplier

Address of

manufacturer

Copyright Kverneland Group Kerteminde, Denmark. Copying,reproduction in any form, translation, or use of excerpts or parts of this document

warning. Rights reserved for technical amendments and printing errors in this manual.

Kverneland Group Kerteminde AS

Taarupstrandvej 25

DK -5300 Kerteminde - Denmark

Tel./fax: +45 65 19 19 00 / +45 65 19 19 99

web: www.kvernelandgroup.com

328: 2,8 m // 332: 3,2 m

336: 3,5 m // 340: 4,0 m

328: 806 kg (1777 lb) // 332: 840 kg (1852 lb)

336: 878 kg (1936 lb) // 340: 940 kg (2073 lb)

Table of contents

Introduction ............................................... 4

Instruction manual target group 4

Meaning of the symbols 4

Safety ......................................................... 5

For your safety 5

Who can operate the machine? 9

Connecting 9

Load capacity 10

Transport on public roads 11

Use 12

Disconnection 14

Maintenance 15

Further safety instructions 17

About the machine ................................... 18

The machine's field of application 18

Machine characteristics 19

Synopsis 20

Technical data 21

Tractor requirements 22

Preparation ................................................ 23

Preparing the machine 23

Assembly - attachment ............................ 25

Attachment of the tractor 26

Hydraulic 33

First start-up of machine 34

Machine in transport position 35

Transport on public roads ....................... 37

Safety 37

Before travelling on public roads 37

Checking the machine 38

Travelling on public roads 38

Operation ................................................... 39

Safety 39

Before operating 39

Operation 41

Cleaning .................................................... 48

Before cleaning 48

Cleaning 49

After cleaning 49

Parking and Storage ................................. 50

Before storage 50

Parking/disconnection of the machine 50

Storage 53

Maintenance .............................................. 54

For your safety 54

General instructions 55

PTO shaft check 57

Lubrication 58

Service - check 61

Replacement 79

Optional equipment ................................... 100

High skids 100

Chain for locking the lift arms 100

Quick release of knives 101

Carrier for crops on uneven ground 101

Lighting kit 102

Straw divider 102

Swath roller 102

Troubleshooting ........................................ 103

Hydraulic system 103

Cutterbar 103

PTO shaft 104

Warranty ..................................................... 105

Guidelines for warranty 105

Disposal ..................................................... 106

Metal parts 106

Rubber parts 106

Plastic 106

Hydraulic oil 106

Electronic parts 106

EU declaration of conformity ................... 107

EU Directive 2006/46/EC 107

Notes .......................................................... 108

Technical information ............................... 109

Conversion table 109

Lubricants 109

Torque moment 109

Index ........................................................... 110

Introduction

Instruction

manual target

group

This instruction manual is intended for trained farmers and others who

are qualified to work in agriculture and who are familiar with

assembling equipment.

For your safety

Read this instruction manual thoroughly before use and assembly.

This will enable you to ensure optimal working conditions and to work

in safety.

For the employer

Every employee must be trained in how to use this machinery at

regular intervals (at least once a year) in accordance with the

employer's insurance guidelines. Untrained or unauthorised persons

must not use this machine.

Instructions

Your dealer will assist with the instructions on how to use and maintain

this machinery.

Meaning of the

symbols

We have used different symbols to make the text clear. An explanation

follows:

•A dot symbol marks a list of instructions or information.

A triangle marks an action you must carry out.

An arrow refers you to other parts of the text.

We have also used pictograms to help you find relevant places in the

text.

denotes tips or instructions on use.

denotes information that requires particular attention.

A spanner indicates tips for assembling and settings.

A warning triangle indicates important safety instructions. If these are

not adhered to, it may result in:

•Serious errors in the machine function.

•Damage to the machine.

•Injury or accident.

Safety

For your safety

This chapter includes general safety instructions. Furthermore, each

chapter in the instruction manual includes specific safety instructions

that are not described here. The safety instructions must be complied

with

•For your own safety.

•For the safety of others.

•To ensure the safety of the machine.

When working with agricultural machines wrong handling can result in

various dangers. Therefore, you should always be very thorough and

never work under pressure.

The operator must be receive regular training

Persons working with the machine must receive regular training on

these safety instructions.

The safety instructions should be complied with according to local law

for agricultural machines.

Safety

Safety symbols

On the machine you will find labels relating to your safety. These

labels must not be removed. If the labels become illegible ordetached,

new labels can be ordered and affixed to the relevant areas.

STOP

Safety

Meaning of the symbols

Stop the tractor before working on the machine

Be careful! Always let the tractor come to a stop and remove the

ignition key before you repair, rinse, lubricate or carry out any

maintenance work on the machine.

Read and observe the instruction manual

Be careful! Read and ensure you understand the instruction manual

before the machine is used.

Ensure no clothing/body parts get caught in the PTO shaft

Guards may not be removed or opened until the machine has stopped

rotating. The tractor engine must be stopped, the ignition key removed

and the handbrake applied.

Risk of trapping fingers or hands

Be careful of springs and moving parts when the machine is swivelled

to the transport or working position.

Standing between the tractor and the tool can be dangerous

There is a high risk of becoming trapped if you get in between the

tractor and the tool. No-one should enter the hazard area during

connection and disconnection of the tool, and the tractor's handbrake

should always be applied.

Use the correct support for the machine

Your body could become caught!

Never work under the machine without using the correct support. The

tractor engine must be stopped, the ignition key removed and the

handbrake applied.

Safety

Risk from loose chippings

Keep a safe distance from the machine. Do not allow any persons

near the machine when it is working. If the guard is damaged, it must

be replaced.

Risk of injury to feet

Keep away from the machine. The protection must always be in place

when the machine is working.

Risk of injury to feet

The safety guard must always be in place when the machine is

working.

Risk from loose chippings

Keep a safe distance from the machine. Do not allow any persons

near the machine when it is working. If the guard is damaged, it must

be replaced.

Risk of injury to feet

Keep away from the machine. The protection must always be in place

when the machine is working.

Ensure no clothing/body parts get caught in the PTO shaft

Guards may not be removed or opened until the machine has stopped

rotating. The tractor engine must be stopped, the ignition key removed

and the handbrake applied.

STOP

Safety

Who can operate

the machine?

Operators of this machine should only be trained farmers and others

who are qualified to work in agriculture and who are familiar with

assembling equipment.

Untrained or unauthorised persons must not use this machine.

Connecting

Correct attachment of the machine

The machine must be correctly connected, following the instructions.

The machine can become detached from the tractor if the connection

is not carried out properly.

Incorrect attachment can lead to accidents.

When attaching the machine to the tractor you must therefore:

•Make sure that the tractor cannot roll.

•Make sure that the tractor and the machine belong to the same

category.

•Never stand between the tractor and the machine during

attachment.

•Use the hydraulic three point suspension slowly and carefully.

Following the above instructions will protect you and others from

injury.

Failure to follow the above instructions may result in serious injuries.

PTO shaft check

Refer to the manufacturer's service and maintenance instructions

delivered with the PTO shaft.

Make electrical connection after attachment

When fitting the lighting device, the power supply to the tractor must

be turned off.

This will prevent short circuits and damage to the electric circuit.

There is a risk of burns and other serious injuries if the electrical

systems short circuit.

95-039

95-015 fr

Safety

Only connect the hydraulics when the system is depressurised

You should onlyconnect the hydraulic hoses to the tractor's hydraulics

when the hydraulic system on both the tractor and the machine is

depressurised.

There is a risk that the machine will move accidentally.

Unintentional movement of the machine may result in serious injuries.

The hydraulic system should be checked regularly

All hoses and fittings should be checked regularly for visible damage.

Hydraulic hoses also wear without any visible damage.

Defective hydraulic hoses can cause injury or fire.

Colour marking of the hydraulic connections

The hydraulic connections between the tractor and the machine must

be colour marked.

By colour marking the hydraulic connections you avoid wrong

operation of the machine.

Incorrect operation or unintentional movement of the machine may

result in serious injuries.

Load capacity

Compliance with total weight, axle pressure, carrying capacity of

the tyres, and minimum weight

Neither the tractor's total weight, axlepressure or the carrying capacity

of the tyres may be exceeded with front mounted and rear mounted

machines.

To ensure the manoeuvrability of the tractor, the load on the front axle

must be at least 20% of the tractor's weight.

Transgression can result in uncontrolled driving and accidents.

Be careful when working around the PTO shaft

When working on the PTO shaft, the tractor PTO outlet must be

disconnected, the tractor must be stopped and the ignition key

removed.

This prevents the PTO shaft from suddenly starting to rotate.

If the tractor and the PTO shaft have not beenconnected following the

instructions serious accidents causing damage to limbs can occur.

Weight/power ratio between machine and tractor

The machine may only be connected to a tractor of the correct size

and performance.

The tractor's size and P.T.O outlet must correspond to the power

consumption of the machine and its weight.

Wrong weight/power ratio can result in damage to both machine and

tractor.

95-009

95-006-2 fr

95-006-1 fr

95-006-3 fr

HP/kW

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