vacuubrand PC 510 select Manual de usuario
Imprint
2 20901101_EN_PC5xx-6xx_select_Serie_V1.3_260819
Original instructions
Keep for further use!
This manual is only to be used and distributed in its complete and original form. It is strictly the user's
responsibility to carefully check the validity of this manual with respect to the product.
Manufacturer:
VACUUBRAND GMBH + CO KG
Alfred‑Zippe‑Str. 4
97877 Wertheim
GERMANY
Phone:
Head ofce +49 9342 808‑0
Sales +49 9342 808‑5550
Service +49 9342 808‑5660
Fax: +49 9342 808‑5555
Email: [email protected]
Web: www.vacuubrand.com
Thank you for purchasing this product from VACUUBRAND GMBH + CO KG . You have chosen a modern and techni-
cally high quality product.
Content
320901101_EN_PC5xx-6xx_select_Serie_V1.3_260819
1 Introduction 5
1.1 User information .................................5
1.2 About this document..............................6
1.2.1 Manual structure .............................6
1.2.2 Display conventions ..........................7
1.2.3 Symbols and icons ...........................8
1.2.4 Handling instructions (action steps)...............9
1.2.5 Abbreviations ...............................9
1.2.6 Term denitions.............................10
2 Safety information 13
2.1 Usage........................................13
2.1.1 Intended use ...............................13
2.1.2 Improper use...............................14
2.1.3 Foreseeable misuse............................ 14
2.2 Obligations ....................................15
2.2.1 Operator obligations .........................15
2.2.2 Personnel obligations ........................15
2.3 Target group description..........................16
2.4 General safety information ........................17
2.4.1 Protective clothing...........................17
2.4.2 Safety precautions ..........................17
2.4.3 Laboratory and working materials...............18
2.4.4 Eliminate sources of danger ...................19
2.5 Motor protection ................................22
2.6 ATEX equipment category ........................23
2.7 Proper disposal ................................24
3 Product description 25
3.1 PC 511 VARIO select (schematic design) .............25
3.2 Chemistry pumping unit series .....................27
3.3 Condensers and coolers .........................29
3.3.1 Separator at the inlet.........................29
3.3.2 Condenser at the outlet.......................29
3.3.3 Examples of use ............................30
4 Installation and connection 32
4.1 Transport .....................................32
4.2 Installation ....................................33
4.3 Connection ....................................35
4.3.1 Vacuum connection (IN) ......................35
4.3.2 Exhaust gas connection (EX) ..................37
TABLE OF CONTENT
Content
420901101_EN_PC5xx-6xx_select_Serie_V1.3_260819
4.3.3 Coolant connection at the condenser ............38
4.3.4 Venting connection ..........................39
4.3.5 Gas ballast (GB) ............................41
4.3.6 Electrical connection.........................42
5 Initial use (operation) 45
5.1 Switch on .....................................45
5.2 Operation by vacuum controller ....................46
5.2.1 Process screen of PC 510 (511) or PC 610 (611)....46
5.2.2 Process screen of PC 520 or PC 620............47
5.2.3 Controller operation .........................50
5.2.4 Operation with gas ballast.....................52
5.3 Shutdown (switch off) ............................53
5.4 Storage.......................................54
6 Troubleshooting 55
6.1 Technical support ...............................55
6.2 Error – Cause – Remedy .........................55
7 Cleaning and maintenance 59
7.1 Information on service work .......................60
7.2 Cleaning ......................................62
7.2.1 Housing surface ............................62
7.2.2 Empty the glass ask ........................62
7.2.3 Clean or replace molded PTFE hoses ...........63
7.3 Vacuum pump maintenance .......................64
7.3.1 Maintenance items ..........................64
7.3.2 Change the diaphragms and valves .............66
7.3.3 Replace pressure relief valve on EK .............76
7.3.4 Change device fuse .........................77
8 Appendix 78
8.1 Technical information ............................78
8.1.1 Technic al data ..............................78
8.1.2 Wetted materials ............................81
8.1.3 Rating plate................................82
8.2 Ordering information.............................83
8.3 Service .......................................86
8.4 Index.........................................87
8.5 EC Declaration of Conformity......................89
520901101_EN_PC5xx-6xx_select_Serie_V1.3_260819
Introduction
1 Introduction
This manual is part of your product. The manual applies to all
variants of the pumping unit and is intended in particular for
laboratory staff.
1.1 User information
Safety
Read this manual thoroughly and completely before using the
product.
Keep this manual in an easily accessible location.
Correct use of the product is essential for safe operation. Comply
with all safety information provided!
In addition to this manual, adhere to the accident prevention
regulations and industrial safety regulations applicable in the
country of use.
General
For easier readability, the general term
pumping unit
is used
as an equivalent to and instead of the product name
Chemistry
pumping unit PC 5xx select
or PC 6xx select.
If passing the product on to a third party, also give them this
manual.
The illustrations in this manual are only intended to facilitate
comprehension.
We reserve the right to make technical changes in the course of
continuous product improvement.
Copyright
The content of this manual is protected by copyright. Only copies
for internal use are allowed, e.g., for professional training.
© VACUUBRAND GMBH + CO KG
General
information
Instructions for use
and safety
Copyright ©
620901101_EN_PC5xx-6xx_select_Serie_V1.3_260819
Introduction
Contact
If your manual is incomplete, you can request a replace-
ment. Alternatively, you can use our download portal:
www.vacuubrand.com
You are welcome to contact us at any time in writing or by tele-
phone if you would like more information, have questions about
our products or wish to share feedback with us.
When contacting our Service Department, please have the
serial number and product type at hand
see Rating plate
on the
product.
1.2 About this document
1.2.1 Manual structure
The manuals have a modular structure with separate instruction
modules for the controller, vacuum pumps, pumping units, and
any accessories.
Instruction modules
123
4
1Safety information for vacuum equipment
2Description: Vacuum controller – control and operation
3Description: Pumping unit – connection, operation, maintenance,
mechanics
4Optional description: Accessories
Contact
us
Modular instructions
for use
Pumping unit series
and instructions for
use
720901101_EN_PC5xx-6xx_select_Serie_V1.3_260819
Introduction
1.2.2 Display conventions
Warning levels
DANGER
Indicates an imminent hazardous situation.
Disregarding the situation will result in serious and
even fatal injury or death.
Take appropriate action to avoid dangerous situa-
tions!
WARNING
Indicates a potentially hazardous situation.
Disregarding the situation could result in serious, even
fatal injury or massive damage to property.
Take appropriate action to avoid dangerous situa-
tions!
CAUTION
Indicates a potentially hazardous situation.
Disregarding the situation could result in slight or minor
injury or damage to property.
Take appropriate action to avoid dangerous situa-
tions!
NOTICE
Indicates a potentially harmful situation.
Disregarding the notice could lead to material damage.
Additional notes
Information or specic recommendation which must be
observed.
Important information for proper operation.
Helpful tips + tricks
Additional notes
IMPORTANT!
Display conventions
820901101_EN_PC5xx-6xx_select_Serie_V1.3_260819
Introduction
1.2.3 Symbols and icons
This manual uses symbols and icons. Safety symbols indicate
specic risks associated with handling the product. Symbols and
icons are designed to help you identify risks more easily.
Safety symbols
Hazardous substance -
hazards to human health.
General
prohibition sign.
General
warning sign.
Warning
Risk of explosion.
Danger: electricity. Danger: hot surface
General
mandatory sign. Disconnect power plug.
Wear chemical resistant
protective gloves. Wear protective goggles.
Read the instructions for
repair.
Additional icons
Positive example – Do this!
Result – OK Negative example –
Do not do this!
Refers to content in
this manual.
Refers to content of
other supplementary docu-
ments.
Electric/electronic devices must not be disposed of in
the domestic waste at the end of their service life.
Installation at
temperatures < 40 °C.
Ensure sufcient air circu-
lation.
Explanation of
safety symbols
Additional
symbols
920901101_EN_PC5xx-6xx_select_Serie_V1.3_260819
Introduction
Flow arrow
Inlet –
vacuum connection
Flow arrow
Outlet – exhaust gas
1.2.4 Handling instructions (action steps)
Instructions (single step)
Perform the step described.
5Result of action
Instructions (multiple steps)
1. First step
2. Next step
5Result of action
Perform the steps in the order described.
1.2.5 Abbreviations
abs. Absolute
AK Separator ask
ATM Atmospheric pressure (pressure graphic, program)
di(di) Interior diameter
DN Nominal diameter
ECTFE Ethylene/Chlorotriuoroethylene
EK Vapor condenser
ETFE Ethylene/Tetrauoroethylene
EX* Outlet (exhaust, exit), exhaust gas connection
`ATEX equipment labeling
FFKM Peruoroelastomer
FPM Fluoroelastomer
GB Gas ballast
IN* Inlet, vacuum connection
KF Small ange
max. Maximum value
min. Minimum value
PA Polyamide
PBT Polybutylene terephthalate
Display of operating
steps
Abbreviations
Additional
symbols
10 20901101_EN_PC5xx-6xx_select_Serie_V1.3_260819
Introduction
PC .... Pumping unit chemistry with series identication
number
PE Polyethylene
PET Polybutylene terephthalate
PP Polypropylene
PPS Polyphenylene sulphide
PTFE Polytetrauorethylene
PVDF Polyvinylidene uoride
RMA‑N° Return Merchandise Authorization number
SW Wrench size (tool)
resp. responsible (supervising)
e.g., for example
* Labeling on vacuum pump or component
see also
Product‑specic abbreviations on page 28
1.2.6 Term denitions
Separator ask Glass ask / separator mounted at the inlet or
outlet.
Vapor condenser* Cooling condenser with receiving ask mounted
at the outlet (pressure side).
Flow control valve Valve at the inlet of PC 511/611 select for man-
ual vacuum control
PC 5xx select
PC 6xx select
Vacuum pumping unit with valves for man-
ual and/or electronic vacuum control in-
cluding VACUU·SELECT®controller and
VACUU·SELECT®Sensor.
PC 510 / PC 610 Electronic vacuum control of one application
with one single vacuum pump.
1 vacuum connection:
1x solenoid valve
PC 511 / PC 611 Simultaneous operation, of two independent
vacuum applications with one single pump. One
application manually and one electronically con-
trolled.
2 vacuum connections:
1x manual ow control valve
1x solenoid valve
Abbreviations
Product‑specic
terms
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