Uemsi DVR Procam Manual de usuario

PIPELINE CLEANING & TELEVISING EQUIPMENT
PIPELINE CLEANING & TELEVISING EQUIPMENT
OPERATION AND
MAINTENANCE
MANUAL
for
UEMSI
DVR PROCAMTM
MINI-CAMERA SYSTEM
Corporate Ofce: 800.666.0766 / 262.783.6666
Web Site: www.uemsi.com E-mail: [email protected]
P/N 55-1900-600
© 2009
Corporate Ofce: 800.666.0766 / 262.783.6666
Web Site: www.uemsi.com E-mail: [email protected]

PIPELINE CLEANING & TELEVISING EQUIPMENT
PIPELINE CLEANING & TELEVISING EQUIPMENT
-2-
Table of Contents
Table of Contents
SECTION l
SAFETY
Safety Notations
Read Instructions
Safety Guidelines for Power Cord
and Power Outlet
DC Operating Guidelines
Servicing
Environmental Range of Operation and Storage
Storage Guidelines
Product Usage Guidelines
SECTION Il
SYSTEM DESCRIPTION
General
System Components
Mini Camera Head
Push Reel
Power Control Unit (PCU)
Lid Stay
Camera Controls
Power Switch
AC Power (Switch Reverse)
DC Power (Switch Forward)
Light Intensity Control
VU Meter/Battery Alarm
Microphone Input
Monitor Controls
Digital Video Recorder (DVR)
DVR Remote Control
DVR Keypad
Battery Compartment
Recessed Interface Panel
2-3
5
6
6
6
7
7
7
8
8
8
9
9
10
11
11
12
13
13
14
14
14
14
14
15
15
15
15
15
16
16
16

PIPELINE CLEANING & TELEVISING EQUIPMENT
PIPELINE CLEANING & TELEVISING EQUIPMENT
-3-
17
17
18
18
19
19
20
21
21-24
24
25
25
26
26
27
27-28
29
29
30
30
31
31
31
32
32
32
33
33
34
34
35
36
37
38-40
41
42
43
Fuses
120 VAC
12V DC Fuse
Camera Fuse
Operation
Power on procedure
Recording procedure
File Transfer procedure
General DVR use
Power down procedure
SECTION IIl
SYSTEM MAINTENANCE
Camera Head Removal
Spring Termination
Rubber Hose Termination
Lighthead Dome Cleaning
SECTION IV
OPTIONS
Pro Eye Self-leveling Camera Head
Cable/Reel Footage Head
Data Display System
Tracker II Pipe Location System
Brush Skids
Standard & Roller Type Skids
14.4V Battery System
NiMH Batter Pack
AC Only Battery Charger (Slow)
AC/DC Battery Charger (Fast)
SECTION V
SCHEMATICS
Cable Reel
Interconnect Cable
Interconnect Cable w/Encoder
Spring Termination Instructions
Check List
SECTION VI
WARRANTY INFORMATION
Warranty
This manual will instruct the user regarding operation
and maintenance for the UEMSI PROCAM Mini-Camera
System.
Please read this manual thoroughly prior to operating the
system.
UEMSI Camera Warranty
UEMSI mini camera systems and locators have a one (1)
year conditional warranty from the date of purchase. This
includes internal circuitry and mechanical defects in the
camera head, reel and power control unit. Conditions of this
warranty exclude the lighthead dome, camera lens, lamps
and video cable as these parts are considered wear items.
UEMSI will be responsible for Federal Express charges on
warranty camera repairs shipping back to the customer for
one (1) year. The customer will be responsible for freight
charges to UEMSI. During the rst year, if the customer
requests the camera to be shipped next day, second day
or by air cargo, the customer will be responsible for the
difference between Federal Express charges and air freight
charges. If a repair is made on non-warranty items, the
customer will be responsible for all freight charges.
UEMSI will not warranty any parts or labor when abuse
has occurred. If our technicians determine that abuse has
occurred, they will contact the customer and inform them as
to their ndings and the cost of parts and labor. Examples
of abuse include: broken or cracked circuit boards, broken
berglass rod in video push cable, and/or other physical
damage.
-43-

PIPELINE CLEANING & TELEVISING EQUIPMENT
PIPELINE CLEANING & TELEVISING EQUIPMENT
SECTION I
SAFETY
-5-
SECTION VI
WARRANTY
INFORMATION
-42-

PIPELINE CLEANING & TELEVISING EQUIPMENT
PIPELINE CLEANING & TELEVISING EQUIPMENT
-6-
Safety
At UEMSI, we care about operator safety. We recommend
that all eld personnel operating pipeline inspection equip-
ment should be aware of all safety precautions listed in this
manual and other safety data in compliance with OSHA
standards. Failure to follow these precautions may result in
injury.
Safety Notations
This manual contains specic operating and maintenance
procedures. Particular parts of these procedures contain in-
structions, which must be strictly adhered to. These instruc-
tions have been categorized under the following three head-
ings: WARNING, CAUTION and NOTE. The signicance of
each heading is listed below.
*** WARNING ***
Maintenance, operating procedures, or
techniques that if not followed, may result in
injury.
CAUTION! Maintenance, operating proce-
dures, or techniques that if not followed,
may result in equipment damage.
NOTE: Maintenance, operating procedures
or techniques to be especially aware of.
Read Instructions
All the safety and operating instructions should be read
before the unit is operated.
-41-
ProCam Camera System Check List
Basic Components
AC Power Cord 16-2000-120 (1)
DC Power Cord 03-4000-008A (1)
Fuse 7A 120 VAC 16-0800-007 (1)
Microphone 70-1067-100 (1)
Spanner Wrench 94-0400-000 (1)
Test Stick 94-0700-500 (1)
Owners Manual 55-1900-600 (1)
Interconnect Cable 03-0700-020 (1)
OR
Interconnect Cable/Encoder 03-0700-100 (1)
7/64” Hex Wrench 94-1094-000 (1)
O-Ring for rear of camera 13-0500-270 (1)
4”-6” Brush Skid Call Representative (1)
Remote Control DVR (1)

PIPELINE CLEANING & TELEVISING EQUIPMENT
PIPELINE CLEANING & TELEVISING EQUIPMENT
-7-
Safety Guidelines for Power Cord and Power Outlet
CAUTION! Use a power cable that is properly grounded.
The female receptacle of the cord set must meet IEC-60320
requirements (Fig. 1).
In the US and Canada, the male plug is NEMA5-15 style
UL/CSA labeled termination (Fig. 2). The plug is equipped
with a grounding pin. Do not defeat the safety purpose of the
grounding pin.
Use a power outlet with a three-terminal grounded recepta-
cle. The unit should be operated only from the type of power
source indicated on the rating plate.
Figure 1 Figure 2
DC Operating Guidelines
This unit is designed for use with a 12V DC automotive
power supply or 14.4V UEMSI battery pack. Never use it in a
truck, bus, or any other vehicle that has a 24V power supply.
Allow the vehicle to run during operation, as this will charge
the battery circuit and supply an efcient source to the unit.
Servicing
Do not attempt to service this unit yourself as opening may
expose you to dangerous voltage or other hazards. Refer all
servicing to qualied service personnel.
Spring Termination Instructions
-40-

PIPELINE CLEANING & TELEVISING EQUIPMENT
PIPELINE CLEANING & TELEVISING EQUIPMENT
Product Usage Guidelines
• DO NOT operate the unit in or near ammable liquids.
• DO NOT enter a pipeline before disconnecting power to
all electrical pumps or valves attached to it.
• DO meter for explosive gasses and ventilate the area
before entering a pipeline.
• DO connect generator-to-earth ground when operating on
generator power.
• DO keep the unit and area clean of bio-hazards.
-8-
Environmental Range of Operation and Storage
Never leave the PCU or camera reel exposed to temperature
extremes or strong, direct sunlight. Leaving it in an enclosed
vehicle, in direct sunlight, near a heater, etc. can cause de-
formation of the case and electrical cables.
Using this product in areas that are colder than 32oF (0oC) or
hotter than 104oF (40oC) can result in hard drive malfunction.
Do not operate the PCU for two hours if condensation has
formed on the unit. Let the system stand with the power on
during this time. Condensation will form on the unit when it is
moved from a cold to a warm place.
Storage Guidelines
When storing the product follow these guidelines:
• Clean the push-cable, reel, and camera of any debris
before storage.
• Wind the interconnect cable around the hooks
provided on the push-reel.
• Store any power cables or accessories in the lid of
the unit.
Spring Termination Instructions
-39-

PIPELINE CLEANING & TELEVISING EQUIPMENT
PIPELINE CLEANING & TELEVISING EQUIPMENT
SECTION Il
SYSTEM
DESCRIPTION
-9-
Spring Termination Instructions
-38-

PIPELINE CLEANING & TELEVISING EQUIPMENT
PIPELINE CLEANING & TELEVISING EQUIPMENT
General
The UEMSI ProCam mini-camera system is a lightweight,
rugged, portable unit capable of meeting a wide variety of
small diameter pipe inspection requirements. The image
sensor of the camera is a solid-state charge couple device
(CCD) with a high degree of sensitivity. The lighthead
contains either 15 or 21 LEDs, depending on the camera
head, which are behind a Lexan® shield. They can illuminate
pipe up to 10” in diameter, depending which camera head is
used and the pipe conditions.
The video monitor and power supply/control unit are
contained in a durable, impact resistant carrying case. The
case has a storage compartment for an equipment storage
bag. The monitor, DVR, and controls are located inside
the case. Power and video connections are located on a
recessed panel found on the right side of the unit. A snap-on
sun shield is included for monitor operation in bright ambient
lighting conditions.
The system can be powered by either 120 volt, 60 Hz AC
line power, a 12-volt DC automotive lighter receptacle, or a
14.4V UEMSI battery pack.
-10--37-

PIPELINE CLEANING & TELEVISING EQUIPMENT
PIPELINE CLEANING & TELEVISING EQUIPMENT
Figure 2.1
Mini Camera Head
The camera head (Fig. 2.2) consists
of a sealed housing containing the
CCD image sensor, lens assembly,
lighthead and electronic circuitry.
The lighthead dome cover contains
two O-rings and is fastened with
three stainless steel athead screws. While the lighthead
dome cover can be removed for service, opening the
camera further by an unauthorized service technician is not
recommended and will void the warranty.
-11-
System Components
Figure 2.1 shows a block diagram of the system
components. The basic system consists of a power control
unit (PCU), reel, and a mini camera head.
Figure 2.2
Interconnect Cable
-36-
Tabla de contenidos
















