TYROLIT Hydrostress SB-E Manual de usuario

Operating Instructions

Feed Unit SB-E

Index 000

Original operating instructions

10996787 en/10/03/2016

Page 2

Feed Unit SB-E

TYROLIT Hydrostress AG

Witzbergstrasse 18

CH-8330 Pfäkon

Switzerland

Tel. 0041 (0) 44 952 18 18

Fax 0041 (0) 44 952 18 00

Congratulations!

You have decided to purchase a tried-and-tested TYROLIT Hydrostress unit and have thus ac-

quired a highly sophisticated and reliable state-of-the-art device. Only genuine TYROLIT Hy-

drostress replacement parts can guarantee quality and interchangeability. If maintenance work

is neglected or carried out inexpertly, we will be unable to honour our warranty obligations. All

repairs must be carried out by trained personnel only.

Our after-sales service is available to help ensure that your TYROLIT Hydrostress units remain in

perfect working order.

We hope that working with your TYROLIT unit will be a satisfying and fault-free experience.

TYROLIT Hydrostress

TYROLIT Hydrostress AG

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Feed Unit SB-E

Table of contents

Page

1. Safety ........................................................................... 5

1.1 Generally applicable safety instructions ..................................... 5

1.2 What to do in an emergency ................................................ 6

1.3 Signs on the unit ........................................................... 6

2. Description ..................................................................... 8

2.1 Wire saw system............................................................ 8

2.2 Intended use of the wire saw system ........................................ 8

2.3 Wire saw system components............................................... 8

2.4 Delimitation of the system.................................................. 8

2.5 Remote controller / control unit WSE2226P.................................. 9

2.6 Feed Unit SB-E.............................................................. 10

2.7 Scope of supply ............................................................ 11

3. Connecting the feed unit ....................................................... 12

3.1 Connecting the drive motor ................................................ 12

3.2 Connecting the power and feed cables to the control unit ................... 12

3.3 Connecting the hydraulic and feed hoses ................................... 13

3.4 Connecting the mains cable ................................................ 14

4. Operation ....................................................................... 15

4.1 Overview of operating elements of control unit WSE2226P .................. 15

4.2 Starting the wire saw ....................................................... 16

4.3 Tool soft start............................................................... 17

4.4 Selecting tool station (speed) ............................................... 17

4.5 Power control .............................................................. 18

4.6 Adjusting the feed.......................................................... 18

4.7 Switching o the control unit WSE2226P .................................... 19

4.8 After nishing work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.9 Deactivating the EMERGENCY STOP......................................... 20

5. Servicing and maintenance ..................................................... 21

5.1 Cleaning ................................................................... 21

5.2 Changing the hydraulic oil .................................................. 22

5.3 Recycling waste ............................................................ 22

TYROLIT Hydrostress AG

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Feed Unit SB-E

6. Malfunctions .................................................................... 23

7. Technical data .................................................................. 24

7.1 Dimensions ................................................................ 24

7.2 Weights .................................................................... 24

7.3 Design ..................................................................... 24

7.4 Recommended ambient temperature ....................................... 25

7.5 Noise nuisance (sound level)................................................ 25

7.6 Name plate................................................................. 25

7.7 Hydraulic unit .............................................................. 26

7.8 Connection components ................................................... 28

8. Transport........................................................................ 31

8.1 Transport .................................................................. 31

8.2 Safety Instructions.......................................................... 31

8.3 Crane shackles and transport handle........................................ 31

9. EC Declaration of Conformity ................................................... 32

TYROLIT Hydrostress AG

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Feed Unit SB-E

Safety

Generally safety instructions

These instructions are just one part of the documentation supplied together with the wire saw.

These instructions and the "Safety Manual / System Description for Wire Saws" form a complete

set of documentation.

DANGER

Failure to comply with the safety instructions in the "Safety Manual/System Handbook" and the

operating instructions may result in serious injury or even death.

XPlease ensure that the "Safety Manual/System Description for Wire Saws" and the operating

instructions have been read and understood in full.

DANGER

Serious injury or material damage as a result of uncontrolled movements!

XNever connect or disconnect cables or hoses when the wire saw is running.

DANGER

Death or serious injury can be caused by sudden start-up of the machine!

XBefore switching on the system, ensure that no other persons are present in the danger

areas.

XWhen leaving the system unattended: switch o and lock o the system to prevent it being

switched on again.

DANGER

Death or serious injury as a result of the sawing machine continuing to run after an accident.

XEnsure that the EMERGENCY STOP button can be reached quickly.

DANGER

Electric shock from live cables and connectors!

XSwitch o the feed unit before connecting or disconnecting cables.

XEnsure the power supply is earthed and tted with a residual current circuit breaker

(FI type B) with a maximum residual current of 30mA.

WARNING

It is obligatory to wear hearing protection when using the feed unit.

If this instruction is not followed irreparable hearing damage may result.

WARNING

Danger of allergic reactions if skin comes into contact with hydraulic oil. Persons allergic to

hydraulic oil must wear protective gloves and goggles when carrying out work that risks them

coming into contact with hydraulic oil.

Rinse any areas of the skin aected immediately with copious amounts of water. Failure to

observe this regulation may result in allergic reactions or injury to the eyes.

1.1

TYROLIT Hydrostress AG

Page 6

Feed Unit SB-E

What to do in an emergency

XPress the EMERGENCY STOP button on the remote controller.

The LED pilot lamp ashes quickly when the EMERGENCY STOP function is activated on the

radio remote controller.

EMERGENCY STOP

Signs and stickers on the unit

Sticker – danger sign

Warning

Electric shock risk

Sticker – mandatory signs

1 Wear safety shoes 3 Wear a breathing mask 5 Read the instructions

2 Wear gloves 4 Wear a helmet, goggles

and hearing protection 6 Before working on the unit

Unplug mains connector

Sticker – information signs

Do not steam clean Crane hook Hydraulic oil

1.2

1.3

1.3.1

1.3.2

1.3.3

TYROLIT Hydrostress AG

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Feed Unit SB-E

Name plate

1.3.4

TYROLIT Hydrostress AG

Page 8

Feed Unit SB-E

Description

Wire saw system

The design and function of the wire saw systems are described in the “Safety Manual/System

Description for Wire Saws”.

Intended use of the wire saw system

Transportable wire saw for use on construction sites, for cutting (reinforced) concrete, stone

and masonry. Designed for industrial applications only.

Not suitable for use in potentially explosive atmospheres.

Wire saw system components

Wire saw system

1 Feed unit

2 Radio remote controller WSE2226P

3Control unit WSE2226P

4 Wire saw SB

5Drive motor WSE2226P

Delimitation of the system

These Operating Instructions describe how to use the feed unit.

Descriptions of the Wire Saw SB, the drive motor and the control unit WSE2226P are provided in

their respective operating instructions.

Software – control unit WSE2226P

The software version V3.46 must be installed on the control unit WSE2226P to be able to

operate the feed unit.

2.1

2.2

2.3

2.4

2.4.1

TYROLIT Hydrostress AG

Page 9

Feed Unit SB-E

Remote controller / control unit WSE2226

Using the remote controller it is possible to control all of the functions of the feed unit.

The diamond wire speed is adjusted using the selector switch on the remote controller. The

remote controller can be used as a radio remote controller with a rechargeable battery or an

ordinary battery. The remote controller can also be operated using a cable.

Main components of remote controller

1 Feed potentiometer 8 Pulse switch - control unit

2 On/O, main motor 9 EMERGENCY STOP

3 Main motor potentiometer 10 Indicator lights

4 Water On/O 11 Warning light (radio & battery)

5 Diameter selector switch 12 Position lock switch (traverse feed)

6 Feed joystick 13 Casing

7 Start switch

2.5

2.5.1

TYROLIT Hydrostress AG

Page 10

Feed Unit SB-E

Intended Purpose

The Wire Saw SB can be operated electrically in conjunction with the feed unit, the drive motor

and the control unit WSE2226P.

Safety measures

Any use other than for the intended purpose constitutes abuse or misuse.

Danger – use of incorrect system components!

The feed unit must only be operated using original system components from

TYROLIT Hydrostress AG.

Failure to adhere to this regulation may result in physical injury and material damage.

Feed unit components

1 Crane hook 10 Hydraulic coupling

2 Mains cable 11 Drive motor

3 Handle bar 12 Air tyre Ø180mm

4 Oil tank 13 Chassis

5 Handle 14 Electrical enclosure

6 Connector CEE63 (input)

7 Connector CEE63 (output)

8 Foot

9 Name plate

2.6

2.6.1

2.6.2

2.6.3

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