Tyco Electronics 58425 Series Manual de usuario

Instruction heet

75-Ohm Hex Crimp

Die Assem lies 408-9657

LOC B

of 3

2008 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING A I TANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change.

For latest revision and Regional Customer ervice,

visit our website at

www.tycoelectronics.com

07 MAR 08 Rev D

58425-[ ] and 58436-[ ]

PROPER USE GUIDELINES

CumulativeTraumaDisorderscanresultfromthe prolongeduseofmanually poweredhandtools.Hand toolsareintendedfor occasionaluseandlowvolume

applications. A wide selection of powered application equipment for extended-use, production operations is available.

Figure 1

tationary Jaw

Anvil Die

Indenter Die Moving Jaw

Hand Tool Frame

354940-1

Die Assemblies

58425-[ ] and 58436-[ ]

1. INTRODUCTION

This instruction sheet covers the use and

maintenance of Crimping Dies 58425–[ ] and

58436–[ ] (in their various configurations – denoted by

the dash number following the base part number),

used in PRO–CRIMPER* Hand Tool Frame

354940–1. The dies crimp 75–Ohm Hex Crimp BNC

and TNC plug connectors onto coaxial cable.

Reasons for reissue of this sheet are provided in

Section 7, REVISION SUMMARY.

All dimensions are in millimeters [with inches in

brackets]. Figures and illustrations are for

reference only and are not drawn to scale.

2. DESCRIPTION

(Figure 1)

Each die assembly consists of an indenter die and an

anvil die. When closed, the dies form either two or

three crimping chambers (depending on type) which

crimp the center contact and ferrule of the connector

onto the coaxial cable. Each die is held in the tool by

a single screw.

3. DIE INSTALLATION

1. Close the tool handles until the ratchet releases

and then allow them to open fully.

2. See Figure 1 for normal orientation of the dies.

Insert the dies inside the tool jaws and align the

retaining screw holes.

3. Thread the retaining screws into the holes and

carefully close the tool handles. Tighten the screws

with the appropriate hex wrench.

NOTE

408-9657

75-Ohm Hex Crimp Die Assemblies 58425-[ and 58436-[

Rev

of 3 Tyco Elec ronics Corpora ion

Figure 2

Inser Cen er Con ac

in o Par ially Closed

Crimping Dies

Ferrule

(Ref)

Cen er Con ac

Slipped Over

Cen er Conduc or

4. CRIMPING PROCEDURE

4.1. Center Contact

1. Prepare the connector and the cable according

to the instructions packaged with the connector.

2. Slide the center contact onto the center

conductor of the cable; then insert the contact

assembly into the center contact crimp section of

the die. See Figure 2.

Make sure that the flange on the end of the

center contact butts against the crimping die. See

Figure 3.

3. Crimp the center contact by holding the cable in

place; then close the tool handles until the ratchet

releases.

4.2. Ferrule

1. Insert the crimped center contact into the

connector body until the cable dielectric butts

against the dielectric inside of the connector body.

The flared braid will then fit around the support

sleeve of the connector body.

2. Slide the ferrule forward over the braid until the

ferrule butts against the shoulder on the

connector body.

3. Place the ferrule on the appropriate anvil of the

die assembly so that the shoulder on the connector

body is butted against the die. See Figure 4.

4. Holding the assembly in place, close the tool

handles until the ratchet releases.

Figure 3

Flange on End

of Con ac

Crimping Die

Flange on End of Cen er

Con ac Bu s Agains Die

Damaged product should not be used. If a

damaged contact or ferrule is e ident, it should

be cut from the wire and replaced with a new

one. Do NOT reterminated contact or ferrules.

5. INSPECTION

5.1. Visual Inspection

Inspection of the crimping dies should be made on a

regular basis to ensure that they have not become

worn or damaged. Inspect the crimp sections for

flattened, chipped, worn, or broken areas. If damage

or abnormal wear is evident, the dies must be

replaced. Refer to Section 6, PARTS

REPLACEMENT.

Figure 4

Crimping Ferrule

Shoulder on

Connec or Body

Bu s Agains Die

Ferrule on Anvil

of Crimping Die

Typical RF

Connec or

(Ref)

Crimping Die

(Ref)

NOTE

CAUTION

408-9657

of 3Rev

Tyco E ectronics Corporation

A"

B" C"

Die 58425-[ ] Die 58436-[ ]

C"

B"

D"

DIE ASSEMBLY CHAMBER CRIMP DIMENSION +0.10 [.004]

PART NUMBER A" B" C" D"

58425-1 1.07 [.042] (Square) 5.41 [.213] (Hex) 6.48 [.255] (Hex) ---

58425-2 1.07 [.042] (Square) 3.25 [.128] (Hex) 4.52 [.178] (Hex) ---

58425-3 1.07 [.042] (Square) 3.84 [.151] (Hex) 8.23 [.324] (Hex) ---

58436-1 --- 5.41 [.213] (Hex) 6.48 [.255] (Hex) 1.73 [.068] (Hex)

58436-2 --- 2.54 [.100] (Hex) 8.23 [.324] (Hex) 1.73 [.068] (Hex)

58436-3 --- 3.84 [.151] (Hex) 4.52 [.178] (Hex) 1.73 [.068] (Hex)

58436-4 --- 3.73 [.147] (Hex) 4.52 [.178] (Hex) 1.73 [.068] (Hex)

Figure 5

5.2. Measuring Die Opening

The die assembly will perform correctly as long as:

(1) the product specified is correct for the application,

(2) the specific die assembly is used, (3) the die

assembly has been measured to ensure that the

openings are correct, and (4) the tool has been

adjusted correctly.

Figure 5 provides information on die opening sizes.

5.3. Ratchet Adjustment

The tool frame assembly ratchet mechanism features

an adjustment wheel with eight settings. The

adjustment wheel controls the amount of handle

pressure exerted on the tool jaws and crimping dies

during crimping. If the crimp is not acceptable, adjust

the ratchet as follows:

1. Sufficiently loosen the screw at the ratchet

adjustment wheel so that the wheel can be rotated

above the post that engages the teeth in the wheel.

2. If the crimp is too loose, turn the wheel to a

higher notch (for example, if the wheel is set at

notch no. 5, move the wheel to notch no. 6). If the

crimp is too tight, move the wheel to a lower notch.

3. Tighten the screw at the ratchet

adjustment wheel.

If the crimp cannot be made to conform to the

dimensions provided in the appropriate product

application specification, the tool and/or dies are

defective and must be replaced.

Other dies of the PRO-CRIMPER hand tool

series may be sed in this tool; however, the

ratchet adj stment wheel may req ire adj stment

to achieve acceptable crimp height.

6. PARTS REPLACEMENT

Customer–replaceable parts are shown in Figure 1.

Available separately, PRO–CRIMPER Repair Kit

679221–1 includes a variety of pins, rings, screws,

and springs. If the dies are damaged or worn

excessively, they must be replaced. Order the repair

kit and replaceable parts through your Tyco

Electronics Representative, or call 1–800–526–5142,

or send a facsimile of your purchase order to

1–717–986–7605, or write to:

CUSTOMER SERVICE (38–35)

TYCO ELECTRONICS CORPORATION

P.O. BOX 3608

HARRISBURG, PA 17105–3608

7. RE ISION SUMMARY

Updated logo and format.

NOTE

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