Tyco Electronics 2063195-1 Manual de usuario

Instruction Sheet

SDE PE -12 Commercial

Hand Tool Assembly 2063195-1 408-10224

LOC B

of 5

2008 Tyco Electronics Corporation, Harrisburg, A

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 1-800-722-1111

RODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at

www.tycoelectronics.com

10 JUN 08 Rev A

with Die Assembly 2063195-2

PROPER USE GUIDELINES

CumulativeTraumaDisorderscanresultfromthe prolongeduseofmanually poweredhandtools.Hand toolsareintendedfor occasionaluseandlowvolume

applications. A wide selection of powered application equipment for extended-use, production operations is available.

Handle

Emergency

Ratchet

Release

Die Retention

Screws

Ratchet Adjustment

Wheel

Moving

Jaw

Die Set

2063195-2

Nut Locator

Stationary

Jaw

Anvil (Lower)

Wire Die

Wire Crimper

(Upper Die)

Spacer

Insulation Crimper

(Upper Die)

Anvil (Lower)

Insulation Die

DIE

PART NO

IRE SIZE (mm2) INSULATION

ASSEMBLY

PART NO

.1.25-2.5 0.5-1.0 SIZE STRIP LENGTH

927779-[ ]

14 23

928818-[ ] ---

927783-[ ]

20 27

2063195-2 928876-[ ] ---

927777-[ ]

21 31

963885-[ ]

---

4.3

927781-[ ]

--- 2.7-4.1

Figure 1

1. INTRODUCTION

All dimensions on this document are in metric

units. Figures and illustrations are for

identification onl and are not drawn to scale.

SDE PEW–12 Commercial Hand Tool Assembly

2063195–1 consists of SDE PEW–12 Frame

Assembly 9–1478240–0 (Instruction Sheet 408–8851)

and die set assembly 2063195–2. See Figure 1. The

tool is used to crimp terminal numbers provided in the

table in Figure 1.

2. DESCRIPTION

The tool frame features two jaws, a handle, ratchet

adjustment wheel, and an emergency ratchet release.

The die set consists of an indenter (upper die) and an

anvil (lower die). The tool frame holds a die assembly

with two crimping chambers. See Figure 1. Die

retaining screws are used to secure the dies in the

tool frame.

The tool features a ratchet and an adjustment wheel

with a range of settings. The ratchet ensures that the

tool has completed the cycle and will not release until

the handles have been FULLY closed, unless the

emergency ratchet release is rotated to manually

release the ratchet. The adjustment wheel controls

NOTE

408-10224

SDE PE -12 Commercial Hand Tool Assembly 2063195-1

Rev

of 5 Tyco Electronics Cor oration

the amount of handle pressure exerted on the dies

during the crimping procedure.

The dies bottom before the ratchet releases. This

feature ensures maximum tensile performance of

the crimp. DO NOT re-adjust the ratchet.

3. INSTALLATION AND REMOVAL OF DIE SET

AND LOCATOR ASSEMBLY

(Figure 1)

1. Open the tool handles and remove the two die

retaining screws from the tool jaws.

2. Place the wire anvil so that the chamfered side

and the marked surfaces face outward, when

mounted in the moving jaw of the tool frame.

3. Insert the short die retaining screw through the

jaw and through the anvil die, and tighten the

screw just enough to hold the die in place. Do

not

tighten the screw completely at this time.

4. Place the wire crimper so that the chamfered

side and the marked surface face outward, when

mounted in the stationary jaw of the tool frame.

5. Insert the long die retaining screw through the

jaw and through the crimper die, and tighten the

screw just enough to hold the die in place. Do

not

tighten the screw completely at this time.

6. Carefully close the tool handles, making sure

that the anvil and crimper align properly. Continue

closing the tool handles until the ratchet in the tool

frame has engaged sufficiently to hold the anvil

and crimper in place, then tighten both die retaining

screws.

7. Place the nut onto the end of the long screw and

tighten the nut enough to hold the locator assembly

in place, while still allowing the locator to slide up

and down.

8. To disassemble, close the tool handles until the

ratchet releases, remove the nut, the locator

assembly, the two die retaining screws, and slide

the anvil and crimper out of the tool jaws.

The ratchet has detents with audible clicks" as

the handles are closed. The ratchet releases on

the sixth click".

4. CONTACT SUPPORT ADJUSTMENT

(Figure 2)

The contact support is preset prior to shipment,

but minor adjustment may be necessary.

1. Make a sample crimp and determine if the

contact is straight, bending upward, or bending

downward.

2. If adjustment is required, loosen the screw that

holds the contact support onto the locator

assembly.

The ratchet has detents that create audible clicks

as the tool handles are closed.

3. Place a contact with wire into the proper nest

and close the tool handles until the ratchet reaches

the sixth click, or until the contact support touches

the contact.

4. Place the locator assembly over the end of the

long screw, and position the locator assembly

against the side of the tool jaw.

Figure 2

Contact

(Ty ) Stri Length

Wire Inserted

to Sto

Locator in

Wire Sto

Slot

Wire

Adjustment

Screw for

Contact

Su ort

Contact

Su ort Locator

Back of Tool

(Wire Side)

CAUTION

NOTE

408-10224

DE PEW-12 Commercial Hand Tool Assembly 2063195-1

of 5Rev

Tyco Electro ics Corporatio

5. Move the contact support as required to

eliminate the bending of the contact.

6. Tighten the nut and close the handles until the

ratchet releases.

7. Remove and inspect the contact.

8. Make another sample crimp. If the contact is

straight, tighten the contact support screw. If the

contact is still being bent during crimping, repeat

the adjustment procedure.

5. CRIMPING PROCEDURE

T is tool is provided wit a crimp adjustment

feature. Initially, t e crimp eig t s ould be

verified as specified in Figure 3. Refer to Section

6, CRIMP HEIGHT INSPECTION, and Section 7,

CRIMP HEIGHT ADJUSTMENT, to verify crimp

eig t before using t e tool to crimp desired

contacts and wire sizes.

Refer to the table in Figure 1 and select wire of the

specified size and insulation diameter. Strip the wire

to the length indicated in Figure 1, taking care not to

nick or cut wire strands. Select an applicable contact

and identify the appropriate crimp section according

to the wire size markings on the tool. Refer to

Figure 2 and proceed as follows:

1. Hold the tool so that the back (wire side) is

facing you. Squeeze tool handles together and

allow them to open fully.

2. Holding the contact by the mating end, insert the

contact through the front of the tool and into the

appropriate crimp section.

Positio Poi t o

Ce ter of Wire

Barrel Opposite

Seam

Modified A vil

A"

WIRE IZE

(MAX) mm2

CRIMP ECTION

(WIRE IZE

MARKING )

CRIMP HEIGHT

DIMEN ION A" +0.05

0.5-1.0 0.5-1.0 1.23

1.25-2.5 1.25-2.5 1.56

Figure 3

3. Position the contact so that the mating end of

the contact is on the locator side of the tool, and so

that the open “U” of the wire barrel faces the top of

the tool. Place the contact up into the nest so that

the movable locator drops into the slot in the

contact. Refer to Figure 2. Butt the front end of the

wire barrel against the movable locator.

Make sure t at bot sides of t e wire barrel are

started evenly into t e crimping section. Do NOT

attempt to crimp an improperly positioned

contact.

6. CRIMP HEIGHT IN PECTION

This inspection requires the use of a micrometer with

a modified anvil. Tyco Electronics recommends the

modified micrometer (Crimp Height Comparator

RS–1019–5LP) which may be purchased from:

ShearerIndustrialSupplyCo.

717–767–7575 or VALCO

610–691–3205

Proceed as follows:

1. Refer to Figure 1 and select a wire (maximum

size) for each crimp section listed.

2. Refer to Section 5, CRIMPING PROCEDURE,

and crimp the contact(s) accordingly.

3. Using a crimp height comparator, measure the

wire barrel crimp height listed in Figure 3. If the

crimp height conforms to that shown in the table,

the tool is considered dimensionally correct. If not,

the tool must be adjusted. Refer to Section 7,

CRIMP HEIGHT ADJUSTMENT.

Damaged product s ould not be used. If a

damaged contact is evident, it s ould be

replaced. Contacts must not be re-terminated.

7. CRIMP HEIGHT ADJU TMENT

Although the ratchet is preset prior to shipment, it is

important to verify the crimp height using a

micrometer or caliper. General use and subsequent

wear may cause the tool to go out of adjustment. It is

recommended that crimp height be inspected, and the

ratchet be adjusted, if necessary, on a regular basis.

Refer to Figure 4, and proceed as follows:

Figure 4

Ratchet Adjustme t Wheel

Adjustme t

Screw

NOTE

CAUTION

408-10224

SDE PEW-12 Commercial Hand Tool Assem ly 2063195-1

Rev

of 5 Tyco Electronics Corporation

1. If the crimp height is larger than recommended,

remove the ratchet wheel adjustment screw and

rotate the adjustment wheel counterclockwise (+)

to a higher setting. Reinstall the screw. Repeat as

required.

2. If the crimp height is smaller than

recommended, remove the ratchet wheel

adjustment screw and rotate the adjustment wheel

clockwise (–) to a lower setting. Reinstall the

screw. Repeat as required.

3. If the crimp cannot be made to conform to the

recommended crimp height, the tool or die set

must be replaced. See Section 9,

REPLACEMENT.

8. MAINTENANCE AND INSPECTION

8.1. Daily Maintenance

1. Remove dust, moisture, and other contaminants

with a clean, soft brush, or a clean, soft, lint–free

cloth. DO NOT use any objects that could damage

the dies or tool.

2. Make sure that the proper die retaining screws

are properly secured.

3. When the tool is not in use, keep the handles

closed to prevent objects from becoming lodged in

the dies. Store the tool in a clean, dry area.

4. Remove all lubrication and accumulated film

from the dies by immersing the dies in a suitable

commercial degreaser.

8.2. Inspection

1. Close the tool handles until the ratchet releases,

and then allow them to quickly open freely. If they

do not open quickly and fully, the spring is

defective. See Section 9, REPLACEMENT.

9. REPLACEMENT

Order replacements through your representative, or

call 1–800–526–5142, or send a facsimile of your

purchase order to 717–986–7605, or write to:

CUSTOMER SERVICE (038–035)

TYCO ELECTRONICS CORPORATION

P.O. BOX 3608

HARRISBURG, PA 17105–3608

10. REVISION SUMMARY

Initial release of document

408-10224

SDE PEW-12 Commercial Hand Tool A embly 2063195-1

of 5Rev

Tyco Electronics Corporation

Figure 5

Pro-Crimper Han Tool 354940-1

(Instruction Sheet 408-9930) SDE PEW-12 Han Tool 9-1478240-0

(Instruction Sheet 408-8851)

SDE Bench Terminator 1490076-2

(Customer Manual 409-10052) 626 A apter 679304-1

(Instruction Sheet 408-4070)

Battery Tool (Shoul ere Die) 1725837-1, -2

(Customer Manual 409-10053) Battery Tool (Pin Die) 1213890-1, -2

(Customer Manual 409-10065)

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