Tuthill 150 Manual de usuario
M-D Pneumatics™
Mechanical Vacuum Boosters
Mechanical Vacuum Boosters
OPERATOR’S MANUAL
Manual 2003 Rev D p/n 2003
WARNING: Do Not Operate Before Reading Manual
Models
150 540 1200 2700
240 720 1600
400 850 2000
Mechanical Splash Lube
Slinger Splash Lube
C-Flange
Operator’s Manual: Tuthill Mechanical Vacuum Boosters
Copyright © 2020 Tuthill Vacuum & Blower Systems
All rights reserved. Product information and specications subject to change.
Tuthill Vacuum & Blower Systems | tuthillvacuumblower.com | 800.825.6937
Original Instructions
Disclaimer Statement:
All information, illustrations and specications in this manual are based on the latest infor-
mation available at the time of publishing. The illustrations used in this manual are intended
as representative reference views only. Products are under a continuous improvement policy.
Thus, information, illustrations and/or specications to explain and or exemplify a product,
service or maintenance improvement may be changed at any time without notice.
Rights Reserved Statement:
No part of this publication may be reproduced or used in any form by any means - graphic,
electronic or mechanical, including photocopying, recording, taping or information storage
and retrieval systems - without the written permission of Tuthill Vacuum & Blower Systems.
Copyright © 2020 Tuthill Vacuum & Blower Systems
All rights reserved. Product information and specications subject to change.
i
Manual 2003 Rev D p/n 2003
Table of Contents
Introduction .................................................................................. 1
Applicable Documentation ................................................................... 1
Scope of Manual................................................................................... 1
Conventions and Data Plate ....................................................... 2
Graphic Conventions Used in this Manual............................................ 2
Data Plate.............................................................................................. 3
Lifting ............................................................................................ 5
Description ................................................................................... 6
Flow by Direction................................................................................... 7
Specifications........................................................................................ 8
Installation .................................................................................. 10
General ............................................................................................... 10
Booster Air Intake..................................................................... 11
Foundation................................................................................ 12
Location.................................................................................... 12
Soft Foot ................................................................................... 12
Safety .................................................................................................. 13
Lubrication .......................................................................................... 14
Filling Procedure ...................................................................... 14
Frequently Asked Questions Regarding Lubrication ............... 16
Hazards Associated With Breakdown or Ignition of
Lubrication ............................................................................... 16
ii
Table of Contents
Manual 2003 Rev D p/n 2003
Piping Connections............................................................................. 16
Hazards Associated With Hazardous Process Fluids.............. 17
Blockage or Restriction ............................................................ 17
Water-Cooling Instructions.................................................................. 17
Cooling Water Connections...................................................... 18
Cooling Water Specifications.............................................................. 18
Motor Drives ........................................................................................ 18
Direct Coupled ......................................................................... 18
V-Belts ...................................................................................... 19
Setting V-Belt Tension............................................................... 19
V-Belt Troubleshooting ............................................................. 20
Motor and Electrical Connections....................................................... 21
Operation .................................................................................... 22
General ............................................................................................... 22
Start-Up Checklist............................................................................... 23
Starting................................................................................................ 24
Operating ............................................................................................ 24
Stopping.............................................................................................. 24
Recommended Shutdown Procedure to Minimize Risk of
Freezing or Corrosion ......................................................................... 25
Maintenance ............................................................................... 26
General ............................................................................................... 26
Regular Maintenance.......................................................................... 27
Spare Parts ......................................................................................... 27
Factory Service and Repair ................................................................ 28
Long-Term Storage ............................................................................. 28
Troubleshooting......................................................................... 29
Assembly Clearances................................................................ 32
Torque Chart............................................................................... 32
Manual 2003 Rev D p/n 2003 iii
Table of Contents
Recommended Lubricants........................................................ 33
Recommended Lubricants for Rotary Blowers and
Vacuum Boosters................................................................................ 33
Parts List..................................................................................... 35
Assembly Drawings................................................................... 44
Models 150 to 400 – Cutaway View .................................................... 44
Models 150 to 400 – Dimensions........................................................ 45
Models 150 to 400 – C-flange – Cutaway View................................... 46
Models 150 to 400 – C-flange – Dimensions ...................................... 47
Models 540 to 720 – Cutaway View .................................................... 48
Models 540 to 720– Dimensions......................................................... 49
Models 540 to 720 – C-flange – Cutaway View................................... 50
Models 540 to 720 – C-flange – Dimensions ...................................... 51
Models 850 to 2700 – Cutaway View .................................................. 52
Models 850 to 2700 – Dimensions...................................................... 53
Models 850 to 2700 – C-flange – Cutaway View................................. 54
Models 850 to 2700 – C-flange – Dimensions .................................... 55
Warranty – Blower Products ..................................................... 56
Operating Data Form / Product Registration........................... 57
Manual 2003 Rev D p/n 2003
iv
Table of Contents
Manual 2003 Rev D p/n 2003 1
CONGRATULATIONS on the purchase of a new
Mechanical Vacuum Booster from Tuthill Vacuum
& Blower Systems. Please examine the booster
for shipping damage, and if any damage is found,
report it immediately to the carrier. If the booster is
to be installed at a later date, make sure it is stored
in a clean, dry location and rotated regularly. Make
sure covers are kept on all openings. If the booster
is stored outdoors, be sure to protect it from
weather and corrosion.
Mechanical Vacuum Boosters are built to
exacting standards and, if properly installed and
maintained, will provide many years of reliable
service. Tuthill urges you to take time to read
and follow every step of these instructions when
installing and maintaining your booster. Tuthill has
tried to make these instructions as straightforward
as possible. Tuthill realizes getting any new piece
of equipment up and running in as little time as
possible is imperative to production.
OTE:NRecord the booster model and serial
numbers of the machine in the
OPERATING DATA form on the inside
back cover of this manual. Use this
identication on any replacement part
orders, or if service or application
assistance is required.
This manual covers the installation, operation,
and maintenance of the Tuthill Vacuum & Blower
Systems Mechanical Vacuum Boosters.
APPLICABLE DOCUMENTATION
The applicable documents associated with this
manual are:
• 2006/42/CE – Machinery Directive
• EN 1012-2:1996 – Compressors and vacuum
pumps – Safety Requirements – Part 1:
Compressors
SCOPE OF MANUAL
The scope of this manual and the Declaration of
Incorporation includes the bare shaft booster.
INTRODUCTION
01
Manual 2003 Rev D p/n 2003
2
GRAPHIC CONVENTIONS USED IN
THIS MANUAL
This manual is the result of a risk assessment
according to the applicable documents referenced
in “Applicable Documentation” on page 1.
The following hazard levels are referenced within
this manual:
DANGER
!
Indicates a hazardous situation that, if not
avoided, will result in death or serious injury.
WARNING
!
Indicates a hazardous situation that, if not
avoided, could result in death or serious injury.
CAUTION
!
Indicates a hazardous situation that, if not
avoided, could result in minor or moderate injury.
Indicates a situation that can cause damage
to the engine, personal property, and/or
the environment or cause the equipment to
operate improperly.
OTE:NIndicates a procedure, practice, or
condition that should be followed in
order for the equipment to function in the
manner intended.
CAUTION
!
Read manual before operation or bodily harm
may result. Attention should be given to the
safety related sections of this manual.
CONVENTIONS AND DATA PLATE
02
Manual 2003 Rev D p/n 2003 3
02
Conventions and Data Plate
DATA PLATE
WARNINGWARNING CAUTION CAUTION
http://www.tuthill.com
Hearing protection
re
q
uired.
Do not touch hot
surfaces.
ASUehtniedaM7396-528)008(
READ INSTRUCTION MANUAL BEFORE OPERATION OR BODILY HARM MAY RESULT
Keep body & clothing away
from machine openings.
Do not operate without
g
uards in
p
lace.
REBMUNLAIRESREBMUNLEDOM
Tuthill Vacuum & Blower Systems
4840 West Kearney Street
Springfield, Missouri USA 65803
YEARMAWP
MAX RPM
Figure 2-1 – General Operation and Symbols on Data Plate
The following information is contained on the data
plate:
WARNING
!
Keep body & clothing away from
machine.
During operation, keep body and
clothing away from inlet and outlet
of the booster.
WARNING
!
Do not operate without guards in
place.
CAUTION
!
Hearing protection is required
while the booster is in operation.
Noise levels may reach as high as
81 dBA.
CAUTION
!
Do not touch hot surfaces.
The upper limit of the booster
operation is 375°F (190°C). Do
not touch the booster while it is in
operation and assure booster is
cool when not in operation.
Manual 2003 Rev D p/n 2003
4
02
Conventions and Data Plate
MODEL NUMBER:
The specic model of the booster
SERIAL NUMBER: Unique to each booster
YEAR: Year of manufacture
RPM: The maximum RPM at which the booster can be operated
Este manual sirve para los siguientes modelos
9
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