Troy Built Models DC-3 Manual de usuario

DC-3

Specification:

Length :1790 mm(70.5")

Wing Span :2640 mm(103.9")

Wing Area :77.39 sq. dm

8.33 sq. ft

Wing Loading :116.3 g/sq. dm

38.1 oz/sq. ft

Flying Weight :9 kg(19.8 lbs)

Radio :6ch&12 servos

Engine :70 2-cycle

91 4-cycle

SAFETY PRECAUTIONS

INSTRUCTION MANUAL

First-time builders should seek advice from people having building

experience.If misused or abused,it can cause serious bodily injury

and damage to property.

Fly only in open areas and preferably at a dedicated R/C flying site.

We suggest having a qualified instructor carefully inspect your

airplane before its first flight.Please carefully read and follow all

instructions included with this airplane,your radio control system

and any other components purchased separately.

(The people under 18 years old is forbidden from flying this model)

This R/C airplane is not a toy!

: 2-cycle .90-160

13"x7

Spinner nut

(with 12 servos),

6 channel radio for aiplane is highly recommended for this model.

For float plane.160 size engine(2C)is

highly recommended

Warning

Remove the covering with proper

pressure to cut through only the covering itself.Otherwise,

cutting down into the balsa structure may weaken the

model part and cause accident.

The pre-covered film on ARF kits may wrinkle due to

variations of temperature.Smooth out as explained right.

Pre-cover the covering with clean cloth!

Start at low setting. Increase the setting if

necessary.If it is too high,you may damage

the film.

Iow setting

with cover(cloth)

1mm

Aileron

Trailing

edge

Make sure they are in

the right position while

installing.

Securely glue together. If coming off during flights, you 'll

lose control of your airplane which leads to accidents!

Make sure hinges are

mounted in the same line.

Pin hinge(24x24mm)

Clevis

Rod (2x300mm)

Retainer

TP Screw (2.3x12mm)

Wooden Block(20x20x8mm)

Servo tray(68.5x56.5x2mm)

Pin hinge(24x24mm)

Screw (3x35mm)

Washer(3x15mm)

Lock Nut (3mm )

Clevis

Retainer

Rod (2x300mm)

Screw (2x10mm)

Install the nylon control horn and connect the linkage.

Install the servo as the illustration below

Apply instant type CA glue to aileron and pin hinge.

Keep 1mm width space between aileron and trailing edge.

Assemble the aileron to main wing with instant

type CA glue.

Accessory list for the coming installation steps.

Clevis

Rod (2x300mm)

Retainer

TP Screw (2.3x12mm)

Wooden Block

(20x20x8mm)

Servo tray(68.5x56.5x2mm)

Screw (3x35mm)

Washer(3x15mm)

Lock Nut (3mm )

Pin hinge(36x20x1mm)

TP Screw (2.3x12mm)

3mm

1.5mm

Securely glue together. If coming off during flights, you 'll

lose control of your airplane which leads to accidents!

Pin hinge(36x20x1mm)

Rod (2x300mm)

Clevis

Washer(3x15mm)

Washer

Lock Nut (3mm )

Screw (3x35mm)

Flap

1mm

Make sure they are in

the right position while

installing.

Trailing

edge

Screw (2x10mm)

Secure the servo.Install the nylon control horn and

connect the linkage.

Epoxy the pin hinges to the flap.

Leave some space with width of 1mm between

trailing edge and flap.

Be careful to ensure the moving parts of the hinges

are able to move freely. Epoxy the flap to the main wings.

Install the servo as the illustration below

Accessory list for the coming installation steps.

Top view

Side View

25mm

RUDDER

120mm

3-way

pressure inlet

Air tank

3-way

pressure inlet

Switch

Air inlet

Quick release connector

Make sure to assemble retracts as instructed below.

Three wheel retract system

Quick release connector

3-way

pressure inlet

3-way pressure inlet 3

Air tank

Air inlet

Air line (800mm)

Air inlet

Clevis

Rod (2X300mm)

Retainer

TP Screw(2x14mm) 2

Please insure the sealing of the

retract system before flight .

Strut

Switch

The status when the

gear up

Pull out length of 8mm

to make gear down

Air valve Air valve

Adjustment. Centre of Gravity.

Top view

Position for

right diagram.

ELEVATOR

Side View

20mm

AILERON

FLAP

AILERON

40mm

FLAP

20mm

Side View

PVC Part

PVC Part 1

Cut off the shaded portion.

Adjustment.

Mount the receiver and the battery to the fuselage.

Epoxy the canopy to the fuselage as below.

Adjustment.

Accessory list for the coming installation steps.

TP Screw (2.3x12mm)

3mm

1.5mm

Wooden Block

(20x20x8mm)

Servo tray(68.5x56.5x2mm)

Wooden Block

(20x16x2mm)

Pin hinge(36x20x1mm)

Clevis

Rod (2x300mm)

Retainer

TP Screw (2.3x12mm)

Screw (3x35mm)

Washer(3x15mm)

Lock Nut (3mm )

Rod (2x300mm)

Clevis

Washer(3x15mm)

Washer

Lock Nut (3mm )

Screw (3x35mm)

Pin hinge(36x20x1mm)

Flap

1mm

Make sure they are in

the right position while

installing.

Trailing

edge

Clevis

Retainer

Rod (2x300mm)

Screw (2x10mm)

Install the nylon control horn and connect the linkage. Epoxy the flap to the main wings.

Secure the servo.Install the nylon control horn and

connect the linkage.

Keep some space of 1mm width between the flap

and trailing edge.

Securely glue together. If coming off during flights, you 'll

lose control of your airplane which leads to accidents!

Epoxy the flap to the mid wing.

Accessory list for the coming installation steps.

TP Screw (2.3x12mm)

3mm

1.5mm

3o4o

Blind Nut (4mm)

Engine mount (52x92mm)

Linkage Stopper

Washer(4x8mm)

Screw (4x35mm)

Spring Washer (4mm)

Nut (4mm)

Screw (4x30mm)

Plastic tube (2x400mm)

Fuel tank (488cc) 2

Wooden Block (20x20x4mm)

Wooden Block (20x20x3mm)

Wooden Block (20x20x4mm)

Wooden Block (20x20x3mm)

ply 6mm

ply 3mm

ply 7mm ply 3mm

ply 4mm

Screw (4x40mm)

Clevis

Retainer

Rod (2x300mm)

Clevis

Washer(3x15mm)

Washer

Lock Nut (3mm )

Screw (3x35mm)

Screw (2x10mm)

123 mm

The side view when the engine install completion.

Install the nylon control horn and connect the linkage.

Install the servo as the illustration below

Secure the servo.Install the nylon control horn

and connect the linkage.

Please read the illustration below carefully before

assemble the engine to fuselage.

Accessory list for the coming installation steps.

TP Screw (2.6x14mm)

Landing gear straps 8

Wooden Block(40x30x17mm)

Landing gear(5mm) 1

Wheel (100 mm)

TP Screw (2.6x14mm)

Elevator servo

Rudder servo

Switch

Air tank

Elevator servo

Washer(3x15mm)

Washer

Screw (3x35mm)

Rod (2x300mm)

Clevis

Washer(3x15mm)

Washer

Lock Nut (3mm )

Screw (3x35mm)

Assemble the wheel to the retract.

The structure sketch map in the fuselage.

The sketch map of the servos install completion.

Connect the linkage rod to the horn.

Assemble the retract to the side fuselage.

Accessory list for the coming installation steps.

18mm

Securely glue together. If coming off during flights, you 'll

lose control of your airplane which leads to accidents!

Steel wire

Copper joiner

Aluminum tube Lock Nut (2mm )

Screw (2x10mm)

Ball joint

Rod (2x300mm)

Lock Nut (2mm )

Screw (2x10mm)

Ball joint

Washer(2x5mm)

Clevis

Aluminum tube(3x6mm)

Screw (2x10mm)

Nut (2mm )

Copper joiner

Washer(2x5mm)

Clevis

Copper joiner

Aluminum tube(3x6mm)

Screw (2x10mm)

Nut (2mm )

Washer(2x5mm)

2.5mm

The position of the control horn in elevator

The sketch map of the elevator servo.

Install the rudder servo in the fuselage

Assemble the rudder to the vertical tail with AB glue.

The sketch map of the rudder servo. Install the elevator servo in the fuselage.

5.2mm

Blind Nut

Blind Nut (4mm)

Washer (4x8mm)

Screw (4x35mm)

Screw (4x30mm)

Nut (4mm)

Spring Washer (4mm)

4mm

Set Screw (3x4mm)

Set Screw (2mm)

Rod (2x400mm)

Fuel supply line

Fuel spray line

Air pressure line

5mm

Set Screw (2mm)

Washer (2mm)

Linkage Stopper 2

Set Screw (3x4mm)

Assemble the engine as below.

Assemble the accelerator push rod to the engine.

The sketch map of the the push rod assemble

completion

Assembly of the fuel tank.

Drill seven holes as show for engine mount.

The sketch map of the fuel tanks and the

engines connect completion.

TP Screw(2.3X8)

1.5mm

Retainer

Washer(2x5mm)

TP Screw (2.3x8mm)

Clevis 2

Retainer

Fiberglass pushrod

(3x890mm)

Rod (2X300mm) 1

Copper joiner

Clevis

Screw (3x35mm)

Washer(3x15mm)

Lock Nut (3mm )

Clevis

Copper joiner

Aluminum tube(3x6mm)

Screw (2x10mm)

Nut (2mm )

Pin hinge(2.5x48mm)

1mm

Rudder

Tailing

edge

Cut away the rubber tube when

the epoxy glue dried.

Make sure they are in

the right position while

installing.

Make sure hinges are

mounted in the same line.

2.5mm

Pin hinge(2.5x48mm)

3mm

15mm

60mm

30mm

2mm

6mm

Steel wire

Aluminum tube

Keep some space of 1mm width between the rudder

and the vertical tail.

Apply instant type CA glue to rudder and pin hinge

and glue them together.

Assemble the tail wheel covering with TP screw.

The inner structure of the tail landing gear.

The sketch map of the the tail wheel install completion.

Accessory list for the coming installation steps.

TP Screw (3x20mm)

TP Screw ( 2.3x8mm)

TP Screw ( 2.3x12mm)

Screw(6x50mm)

Wood dowel (468x50x3mm) 2

Wood dowel (6x50mm)

Ply (15x15x3mm) 12

Blind Nut (6mm)

Linkage Stopper

Washer (2mm)

Nut (2mm)

Set screw (3x4mm)

1.5mm

Fuel tank (488cc) 2

A’

B’

A=A’

B=B’

The sketch map when landing install completion.

Wood dowel (6x30mm)

Rib template (2mm ply)

Cut off the shaded portion in the Mid wing.

Epoxy the tanks to the appropriate position.

Install the servo.

Assemble the throttle servos in the fuselage.

Accessory list for the coming installation steps.

TP Screw(3x20mm)

Washer (3x6mm) 4

Collar

Tail landing gear

Wooden Block (45x20x10mm) 1

2.6mm

Securely glue together. If coming off during flights, you 'll

lose control of your airplane which leads to accidents!

Stab Joiner(16x300mm)

Nose arm

(3mm)

Collar (3mm) 2

Tail landing gear(3mm)

Tail wheel (45mm)

Wooden Block (45x20x10mm) 1

Clevis 1

Retainer

TP Screw (2.3x8mm)

Aluminum tube(3x6mm)

Rod (3x210mm) 1

Rod (2X200mm) 1

TP Screw(3x20mm)

Washer (3x6mm)

Steel wire (0.5x1500mm)

3mm

1X20mm

6X20mm

30mm

210mm

Drill a hole to the appropriate position as below

and joint the ally nose arm.

Assemble the tail landing gear

Assemble the tail wheel steering mounts.

Make sure the horizontal tail are cleanly before epoxy it to

fuselage and make sure it be assemble to the right position .

Drill slots and assemble the rudder metal wire through the

fuselage as illustration below.

Polish the surface flat.

Accessory list for the coming installation steps.

TP Screw (3x20mm)

TP Screw ( 2.3x8mm)

1.5mm

TP Screw (2.3x8mm)

1.5mm

Ply (15x15x3mm) 12

1.5mm

A = A"

B = B"

Drill 4.2mm holes at the place

of main wing.

Install the wing to the fuselage

with 4mm screws as shown in

the diagrams below.

The standard sketch map when the main wing install

completion.

6mm

Rib template (2mm ply)

According to the rib template drill holes in one wing and

epoxy wood dowel in them.

According to the rib template drill holes in the wings and

epoxy wood dowel in them.

6mm

Wood dowel (6x30mm)

Rib template (2mm ply)

The working sketch map of the retract.

Assemble the retract to the right position .

Fix the wheel pants with TP screw.

Trim the cowling for engine and muffler.

Assemble the cowling.

Make sure to glue securely.

If not properly glued, a failure in flight may occur.

Temporarily fasten down the main wing and

check its correct position.

Securely glue together.If coming off during flights,

you'll lose control of your airplane which leads

to accidents!

DD"

C = C"

D = D"

Pin hinge(24x24mm)

Make sure hinges are

mounted in the same line.

Please notice the illustration below when epoxy the

pin hinges to the rudder.

1mm

Elevator

Tailing

edge

Make sure they are in

the right position while

installing.

Keep 1mm width space between horizontal tail and

elevator.

Securely glue together. If coming off during flights, you 'll

lose control of your airplane which leads to accidents!

4mm

Wood dowel (4x30mm)

Rib template (3mm ply)

4mm

Assemble the elevator to the horizontal tail by CA glue.

The standard sketch map when the horizonal install completion.

Drill two holes at the stabilizer root base on rib template

and epexy the metal dowel in them.

A ccording to thr rib template drill holes to the tail of

fuselage as below.

44 47

70 mm

Wood dowel (6x50mm)

70 mm

Blind Nut (6mm)

Screw(6x50mm)

Stab Joiner(16x300mm)

Pin hinge(24x24mm)

Accessory list for the coming installation steps.

6.2mm

Blind Nut

6mm

Matal douel (4x30mm)

Rib template (3mm ply)

6mm

Rib template (2mm ply)

Drill holes to the appropriate position in the mid wing .

Mount the wing to the fuselage with blind nut and screw.

Drill holes to relevant position in the fuselage as below.

Drill holes in the mid wing and epoxy the wood dowel

in them as below .

Assemble the wing to the side fuselage.

According to the rib template drill holes to the mid wing.

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