TriangleTube PTRKIT112 Manual de usuario

Gas alve Replacement Kit

Prestige Solo 399

Kit Part Number: PTRKIT112

Parts List (Fig. 1)

1. Honeywell Gas Valve VR4615V

2. Gas Valve/Supply Pipe -ring

3. Gas Valve/ utlet Pipe -ring

4. (8) - M5 Torx Head Screws.

5. Torx Key (not shown)

Recommended Tools:

1. Adjustable Wrench.

2. Phillips Head Screwdriver

3. Small Flat Head Screwdriver

Failure to follow instructions below can result

in severe personal injury or damage if ignored.

• Instructions are for a qualified installer/ser-

vice technician.

• Read all instructions before proceeding.

• Follow instructions in proper order.

For your safety, turn off electrical power

supply at service panel before proceeding to

avoid possible electrical shock hazard.

Failure to do so can cause severe personal

injury or death.

This kit is designed for gas valve replace-

ment on the Prestige Solo 399 only equipped

with Trimax control.

WARNING

NOTICE

Indicates a potentially hazardous situation

which, if ignored, can result in serious

injury or substantial property damage.

Indicates special instructions on installa-

tion, operation or maintenance, which are

important to equipment but not related to

personal injury hazards.

WARNING NOTICE

Fig. 1: Gas alve Kit

Gas alve Replacement Kit

Prestige Solo 399

PRESTIGE 399 BOILER INSTRUCTIONS:

1. Turn power to the unit “ FF”

2. Shut off the gas supply to the boiler at the main

manual shut off valve.

3. Remove the front jacket panel.

4. Remove the wires to the gas valve.

5. Disconnect the gas supply piping inside the

PRESTIGE at the union located just before the

gas valve.

6. Remove the 4 screws on the top of the gas

valve, securing the gas valve outlet extension

pipe to the valve, see Fig. 2.

7. Remove the gas valve from the PRESTIGE

unit.

8. Remove the 4 screws securing the gas valve sup-

ply piping adapter to the gas valve, see Fig. 2.

9. Remove the -rings in the gas valve supply pip-

ing adapter and gas valve outlet extension pipe.

10. Install the gas valve supply piping adapter and

-Ring gasket on the new gas valve using 4

screws supplies in kit. Ensure screws are tight.

11. Install the new gas valve and -Ring gasket to

the gas valve extension using the 4 screws sup-

plies in kit. Ensure screws are tight.

12. Reconnect the gas supply piping using two

wrenches. pen the manual gas shut off valve

to check and test all gas connections for leaks

before placing the PRESTIGE unit back into

operation. Repair leaks if found.

Do not check for gas leaks with an open

flame. Use a bubble test. Failure to check for

gas leaks can cause severe personal injury,

death or substantial property damage

13. Reconnect the wires to the gas valve, see Fig. 3.

14. Reposition the control module panel and reat-

tached the front jacket panel.

15. Turn the electrical power “ N” to the PRES-

TIGE to return the unit back into service.

WARNING

Fig. 2: Prestige 399 Gas alve Assembly

1. Gas Valve

2. Gas Valve Supply Piping Adapter

3. Gas Valve utlet Extension Pipe

COMBUSTION TEST

1. The installer MUST perform a complete com-

bustion check to ensure the following combus-

tion levels are met at high and low input firing

rates and the burner is operating at optimum

conditions.

Table 1: Combustion Settings

The combustion testing and adjustments

must be performed by a qualified installer,

service agency or the gas supplier. All com-

bustion measurements must be perform with

calibrated equipment to ensure proper read-

ings and accuracy.

Failure to perform a complete combustion

test at both high and low input rates may

result in incomplete combustion and the pro-

duction of carbon monoxide, which can

cause severe personal injury, death or sub-

stantial property damage.

2. Test for C 2 or 2 and for C during high fir-

ing rate. The combustion readings should be

within the range listed in Table 1. The CO

level should not exceed 100 ppm when com-

bustion is correct. Perform the following pro-

cedure to manually place the burner into high

fire.

Trimax Control Procedure

a. Press the round INSTALLER button. See

Fig. 3.

b. Enter the installer access code “054” by

using the LEFT and RIGHT buttons to

select a digit and the UP and DOWN but-

tons to change the digit. Press the OK but-

ton to enter the access code.

c. Press the RIGHT button to highlight the

Manual peration icon then press the

OK button.

d. Press the K button while the FAN icon is

highlighted to manually fire the burner and

power the CH circulator.

An adequate CH load must be present to dis-

sipate the heat generated during the combus-

tion test. If an adequate CH load is not avail-

able, an indirect water heater can be used to

dissipate the heat by creating a DHW call

which will enable the DHW circulator.

WARNING

NOTICE

Gas alve Replacement Kit

Prestige Solo 399

Natural Gas Propane

O2 Min. 2.30% 3.70%

O2 Max. 5.30% 5.20%

CO2 Min. 8.80% 10.00%

CO2 Max. 10.50% 11.00%

CO Max. 100 ppm 100 ppm

Manual Operation

Released

O

CH1

FAN

DHW

SYS

CH2

Installer

Button

Fig. 3: Trimax Navigation Buttons

Gas alve Replacement Kit

Prestige Solo 399

42011-67 Solo 399 Gas Valve Repl. Kit

1/15/20

e. Press the LEFT and RIGHT buttons to

adjust the firing rate from 0% to 100%.

Hold down the LEFT or RIGHT button to

rapidly increase or decrease the firing rate.

f. Press the OK button while the FAN icon is

highlighted to shutdown the burner.

g. Cycle power to the Prestige once combus-

tion testing is complete to return to normal

operation.

The combustion levels should be measured at

high firing rate. If the combustion levels are

not within the range given in Table 1 for the

firing rate, shut the boiler down and contact

Triangle Tube Engineering Department.

Failure to comply with this requirement

could result in severe personal injury, death

or substantial property damage.

If the combustion levels during high fire is outside

the recommended combustion settings adjust the

THR TTLE SCREW (see Fig. 4) as follows:

Counter-clockwise adjustment of the throttle

screw at high fire:

2decreases and C02increases

Clockwise adjustment of the throttle screw at

high fire:

2increases and C 2decreases

4. nce the combustion level is set at high fire,

manually place the boiler into low fire mode by

pressing the LEFT button to adjust firing rate

down.

5. If the combustion level during low fire is not

within +/-0.2% of the combustion level mea-

sured at high fire, adjust the metal offset screw

inside the brass fitting on the top right of the gas

valve (see Fig. 4) as follows.

Counter-clockwise adjustment of offset screw at

low fire:

2increases and 2decreases

Clockwise adjustment of offset screw at low fire:

2decreases and C 2increases

WARNING

Offset Pressure

Cover Screw

Throttle

Screw

Fig. 4: Combustion Adjustment - Prestige Burner

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