
MAGNUM 610R PUMP OPERATION / MAINTENANCE MANUAL CONTENTS
CONTENTS
1INSTALLATION............................................................................................................3
1.1 UNPACKING ......................................................................................................3
1.2 TIE BOLT TORQUE...........................................................................................3
1.3 UTILITIES / HOOK-UP.......................................................................................3
See Section 4.1 Preventative Maintenance Schedule for additional requirements for
high temperature applications............................................................................5
1.4 CHECK MUFFLER OPERATION.......................................................................5
1.4.a Purpose .................................................................................................5
1.4.b Adjustment.............................................................................................5
2OPTIONS......................................................................................................................7
2.1 FLUID PORT CONNECTION OPTIONS............................................................7
2.2 FLUID FITTINGS / SURGE SUPPRESSOR HOOK-UP....................................7
3START-UP....................................................................................................................8
3.1 HIGH TEMPERATURE OPERATION................................................................8
3.2 PERFORMANCE CHARTS................................................................................8
4MAINTENANCE .........................................................................................................10
4.1 PREVENTIVE MAINTENANCE SCHEDULE...................................................10
4.1.a Preventive Maintenance Record.........................................................12
4.2 RECOMMENDED SPARE PARTS..................................................................13
4.3 TOOLS..............................................................................................................13
4.4 PARTS ILLUSTRATION...................................................................................14
4.5 PARTS LIST.....................................................................................................15
4.6 CLEAN-UP........................................................................................................15
4.7 DISASSEMBLY ................................................................................................15
4.7.a Body Disassembly...............................................................................16
4.7.b Head Disassembly...............................................................................16
4.8 ASSEMBLY ......................................................................................................17
4.8.a Head Assemblies.................................................................................17
4.8.b Body Assembly....................................................................................17
4.8.c Final Assembly....................................................................................19
4.9 TESTING..........................................................................................................20
4.9.a Performance Test................................................................................20
4.9.b Dry Pump.............................................................................................20
4.9.c Dry Suction..........................................................................................20
5TROUBLESHOOTING ...............................................................................................21
6WARRANTY .......................................................................................................23
7CONTACT INFORMATION........................................................................................24
7.1 GENERAL CONTACT INFORMATION............................................................24
7.2 TECHNICAL SUPPORT...................................................................................24
7.3 REGIONAL REPRESENTATIVES...................................................................24