Travis Industries Flush Plus Manual de usuario

Flush Wood Plus Insert

Owner's Manual

•Masonry Fireplace Insert

Save these instructions for future reference

SAFETY NOTICE:

If this appliance is not properly installed, a house fire may

result. For your safety, follow the installation directions.

Contact local building or fire officials about restrictions and

installation inspection requirements in your area.

Dragon Wholesaling Pty. Ltd.

Unit 2, 16 Lexington Drive

Bella Vista NSW 2153

Australia

$10.00 100-01261

4110328

Tested By:

HRLTechnology–Victoria

Tramway Rd

Morwell Vic 3840

Australia

REPORT NUMBER: HCMG/11/004

2 Introduction

Introduction

We welcome you as a new owner of a Flush Wood fireplace insert. In purchasing a Flush Wood fireplace

insert you have joined the growing ranks of concerned individuals whose selection of an energy system

reflects both a concern for the environment and aesthetics. This insert is one of the finest appliances the

world over. This manual will explain the installation, operation, and maintenance of this appliance.

Please familiarize yourself with the Owner's Manual before operating your appliance and save the

manual for future reference. Included are helpful hints and suggestions which will make the installation

and operation of your new appliance an easier and more enjoyable experience. We offer our continual

support and guidance to help you achieve the maximum benefit and enjoyment from your appliance.

Important Information

No other Flush Wood fireplace insert appliance has

the same serial number as yours. The serial number

is stamped onto the label on the back of the

appliance.

This serial number will be needed in case you require

service of any type.

Model: Flush Wood Plus

Serial Number:

Purchase Date:

Purchased From:

Mail your Warranty Card Today, and

Save Your Bill of Sale.

To receive full warranty coverage, you will

need to show evidence of the date you

purchased your heater. Do not mail your

Bill of Sale to us.

We suggest that you attach your Bill of Sale

to this page so that you will have all the

information you need in one place should

the need for service or information occur.

Table of Contents 3

General Information

Introduction & Important Information.......................... 2

Safety Precautions..................................................... 4

Features & Specifications .......................................... 6

Fireplace Insert Installation

Planning The Installation............................................ 7

Preparation for Installation.................................... 7

Additional Accessories Needed for Installation..... 7

Fireplace Requirements............................................. 8

Fireplace Altered Tag................................................. 8

Insert Placement Requirements................................. 9

Hearth Requirements................................................. 9

Masonry Fireplace Requirements .............................. 9

Face Dimensions ....................................................... 10

Drafting Performance................................................. 10

Insert Rollers.............................................................. 11

Flue Installation.......................................................... 11

Surround Panel and Face Installation........................ 12

Re-Routing the Electrical Cord to the Left Side.......... 13

Operating Your Appliance

Safety Notice.............................................................. 15

Before Your First Fire................................................. 15

Opening the Door....................................................... 15

Bypass Operation....................................................... 17

Starting a Fire ............................................................ 17

Adjusting the Burn Rate............................................. 19

Ash Removal.............................................................. 19

Blower Operation ....................................................... 20

Re-Loading the Stove ................................................ 20

Overnight Burn........................................................... 20

Normal Operating Sounds.......................................... 20

Hints for Burning........................................................ 21

Selecting Wood.......................................................... 21

Troubleshooting ......................................................... 22

Maintaining Your Appliance

Daily Maintenance...................................................... 23

Remove Ash .............................................................. 23

Clean The Glass........................................................ 23

Monthly Maintenance................................................. 24

Door and Glass Inspection......................................... 25

Check For Creosote Buildup...................................... 24

Yearly Maintenance ................................................... 25

Touch Up Paint.......................................................... 25

Blower Cleaning......................................................... 25

Firebrick and Baffle Inspection................................... 25

Door Parts.................................................................. 26

Replacing the Glass................................................... 26

Replacing the Door Gasket........................................ 26

Blower and Electrical Parts ........................................ 26

Firebox Parts.............................................................. 26

Baffle Removal and Replacement.............................. 27

Air Tube Removal and Replacement ......................... 28

Brick Removal & Replacement .................................. 29

Listing Information.................................................... 30

Index.............................................................................. 32

4 Safety Precautions

The viewing door must be

closed and latched during

operation.

Smoke from this appliance may

active a smoke detector when

the door is open.

Never block free airflow through

the air vents on this appliance.

Gas

Gasoline or other flammable

liquids must never be used to

start the fire or "Freshen Up" the

fire. Do not store or use

gasoline or other flammable

liquids in the vicinity of this

appliance.

This appliance is designed and

approved for the burning of cord

wood only. Do not attempt to

burn any other type of fuel other

than cord wood in this

appliance, it will void all

warranties and safety listings.

ASHES

Ashes must be disposed in a

metal container with a tight lid

and placed on a non-

combustible surface well away

from the home or structure.

Do not touch the appliance while

it is hot and educate all children

of the danger of a high-

temperature appliance. Young

children should be supervised

when they are in the same room

as the appliance.

36"

Keep furniture, drapes, curtains,

wood, paper, and other

combustibles a minimum of 36"

away from the front of the

appliance.

This appliance must be properly

installed to prevent the

possibility of a house fire. The

instructions must be strictly

adhered to. Do not use

makeshift methods or

compromise in the installation.

Contact your local building

officials to obtain a permit and

information on any installation

restrictions or inspection

requirements in your area.

Notify your insurance company

of this appliance as well.

Inspect the chimney connector

and chimney at least twice

monthly and clean if necessary.

Creosote may build up and

cause a house fire.

Do not connect this appliance to

any chimney serving another

appliance.

Type

HT Clay

Liner

This appliance must be

connected to a listed high

temperature (UL 103 HT)

residential type chimney or an

approved masonry chimney with

a standard clay tile, or stainless

steel liner.

Safety Precautions 5

Never try to repair or replace

any part of this appliance unless

instructions are given in this

manual. All other work must be

done by a trained technician.

Do not place clothing or other

flammable items on or near this

appliance.



Allow the appliance to cool

before carrying out any

maintenance or cleaning.

Do not make any changes or

modifications to an existing

masonry fireplace or chimney to

install this appliance.

Do not make any changes to the

appliance to increase

combustion air.

Maintain the door and glass seal

and keep them in good

condition.

Do not operate this heater with

broken or missing glass.

Avoid placing wood against the

glass when loading. Do not

slam the door or strike the glass.

Overfiring the appliance may

cause a house fire. If a unit or

chimney connector glows, you

are overfiring.

This

Manual

Do not throw this manual away.

This manual has important

operating and maintenance

instructions that you will need at

a later time. Always follow the

instructions in this manual.

Do not use a grate or other

device to elevate the fire off of

the firebox floor. Burn the fire

directly on the bricks.

Travis Industries, Inc. grants

no warranty, implied or

stated, for the installation or

maintenance of your

appliance,and assumes no

responsibility of any

consequential damage(s).

6 Stove Installation (for qualified installers only)

Installation Options

•Masonry Fireplace Insert

Features

•2.2 Cubic Foot Firebox Volume

•Single Operating Control

•Accepts Logs Up to 24" Long

•Steel Plate Construction (Up to 5/16")

•Heavy Duty Refractory Firebrick

•Standard High-Tech Blower

Heating Specifications

Approximate Maximum Heating Capacity (in square feet)* 1,200 to 2,000

Maximum Burn Time Up to 10 Hours

* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside

temperature. It is also affected by the quality and moisture level of the fuel.

Dimensions

6-3/8"

(162mm)

450 Lbs. (200 Kg)

1-1/4"

(32mm)

6" (153mm) Dia.

17-3/4"

(451mm)

21-1/2"

(547mm)

28-7/8" (734mm)

19-3/4"

(502mm)

18-7/8"

(480mm)

10"

(254mm)

Figure 1

(a) Measure clearances from base of insert (b) Fireplace Opening

Emissions

APPLIANCE EMISSION FACTOR BURNING HARDWOOD = 1.5 g/Kg

Fireplace Insert Installation (for qualified installers only) 7

SAFETY NOTICE:

Please read this entire manual before you install and use your new room heater. Failure to

follow instructions may result in propertydamage, bodily injury, or even death. Contact

local building or fire officials about restrictions and installation inspection requirements in

your area.

Planning The Installation

We suggest that you have an authorized Travis Industries dealer install your fireplace insert. If you

install the fireplace insert yourself, your authorized dealer should review your installation plans.

Check with local building officials for any permits required for installation of this fireplace insert and

notify your insurance company before proceeding with installation.

Preparation for Installation

•Check for damage to the exterior of the fireplace insert (dents should be reported, scratches can be

fixed by applying touch up paint).

•Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).

The fireplace insert can be lightened by removing the firebricks and baffle (pg 29) - replace before

operation.

Additional Accessories Needed for Installation

•Face

•Surround Panels (see page12)

8 Fireplace Insert Installation (for qualified installers only)

Fireplace Requirements

Figure 2 shows the minimum size requirements for the type of fireplace used.

Non-Combustible Hearth

Combustible Mantel

Non-Combustible Facing

Minimum

Fireplace Size Masonry

Fireplace

a Height (front) 21.5"

547mm

b Height (rear) 19.75"

502mm

c Width (front) 30.875” *

(785mm)

d Width (rear) 18.875”

(480mm)

e Depth 19”

(483mm)

f Hearth Depth

(includes insert

depth on hearth

plus required

hearth extension)

See “Insert

Placement

Requirements”

on the following

page-

g Hearth Width 38.125"

967mm

h Facing Width 36.875"

934mm

i Facing Height 29.5”

750mm

j Mantel Height 47.25"

1195mm

Figure 2 * Includes 2”(51mm) for power cord installation.

Fireplace Altered Tag

Attach the "This fireplace has been altered..." plate to the fireplace (use two screws or other suitable

method). You may wish to place it in a location where it will be covered by the surround panels.

Fireplace Insert Installation (for qualified installers only) 9

Insert Placement Requirements

•The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes,

doors), 36" (915mm) of the front of the insert (Figure 3 “q”).

•Insert and hearth must be installed on a level, secure floor

•The minimum clearances, facing, and hearth requirements in Figure 3 must be met.



Side

Wall

Combustible Mantel

Combustible Top Facing

Non-Combustible

Hearth

Facing

Minimum Clearances Masonry Fireplace

k Sidewall 9"

229mm

l Side Facing

(non-combustible) 4”

100mm

m Top Facing

(non-combustible) 29.5”

750mm

n Mantel (combustible) 47.25"

1195mm

o Front Hearth

(does not include

insert extension “x”)

12"

300mm

p Side Hearth 4.625"

118mm

q Front of Insert 36"

915mm

x Extension Onto

Hearth 1.25" 32mm

NOTE: May vary

depending upon face.

Figure 3

Mantel Leg (Column) Clearances

Mantel leg (column or upright) must maintain 4” (100mm) clearance to side of insert. The leg must not

protrude more than 2” (50mm) from the front of the insert (if it does, it must meet the side wall clearance –

9” 229mm).

Hearth Requirements

•Must be non-combustible and at least 5-5/8” (90mm) thick.

Masonry Fireplace Requirements

•Chimney must have stainless steel liner

•Entire fireplace, including chimney, must be clean and undamaged. Any damage must be repaired

prior to installation of the insert.

•Chimney height: 15' (4.5M) minimum; 33' (10M) maximum (measured from base of insert).

•Entire fireplace, including chimney, must meet local building requirements.

•The fireplace insert must be placed on a masonry hearth built to code standards.

10 Fireplace Insert Installation (for qualified installers only)

Face Dimensions



33”

23-1/4”





33-1/2”

23-1/4”





33-3/8”

51-1/2”

Radius

23-7/8”

2-7/8”

Avalon Victorian Lace Fireplace Xtrordinair Arched Lopi Wilmington

Figure 4

Drafting Performance

This appliance relies upon natural draft to operate. External forces, such as wind, barometric pressure,

topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.),

may adversely affect draft. Travis Industries can not be responsible for external forces leading to less

than optimal performance. Figure 5

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