Toyota 8FGU 15 Instrucciones de funcionamiento

PRINTED IN USA Pub. No. CU066 Pub. No. CU066

Pub. No. CU066

8FGU 15, 18, 20, 25, 30, 32

8FDU 15, 18, 20, 25, 30, 32

8FGCU 20, 25, 30, 32

Supplement

8FGCU 20-32

8FGU/8FDU 15-32

FOREWORD

This manual covers the service procedures of the TOYOTA FORKLIFT 8FGU/

8FDU15~32 series and 8FGCU20~32 series. Please use this manual for providing

quick, correct servicing of the corresponding forklift models.

For the portion not covered herein, please refer to the repair manuals shown below.

This manual deals with the above models as of April 2010. Please understand that

disagreement can take place between the descriptions in the manual and actual

vehicles due to change in design and specifications. Any change or modifications

thereafter will be informed by Toyota Industrial Equipment Parts & Service News.

(Reference)

Repair manuals related to this manual are as follows:

TOYOTA INDUSTRIAL EQUIPMENT 8FGU/8FDU15~32, 8FGCU20~32

REPAIR MANUAL VOL.1/VOL.2 (No. CU052/CU053)

TOYOTA INDUSTRIAL EQUIPMENT 4Y ENGINE

REPAIR MANUAL (No. CE663)

TOYOTA INDUSTRIAL EQUIPMENT 1DZ-III ENGINE

REPAIR MANUAL (No. CE670)

TOYOTA INDUSTRIAL EQUIPMENT LPG DEVICE for 4Y-E ENGINE

REPAIR MANUAL (No. CU666-1)

PARTS & SERVICE NEWS (REF No. EN-8002)

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Foreword.fm 3 ページ２０１０年３月２３日　火曜日　午後８時１５分

NAME SECTION

SECTION INDEX

GENERAL 0

ENGINE 1

FRONT AXLE 2

MAST 3

CYLINDER 4

OTHER MODIFICATIONS 5

SST LIST·SERVICE STANDARDS LIST 6

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WIRING DIAGRAM E

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0-1

GENERAL

Page

VEHICLE MODEL...................................................0-2

FRAME NUMBER...................................................0-3

COMPONENTS WEIGHT .......................................0-4

RECOMMENDED LUBRICANT

QUANTITY & TYPES ...........................................0-5

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0-20-2

VEHICLE MODEL

Pneumatic Tire Models (Pn) (2008.1~)

Cushion Tire Models (Cu) (no change)

*: USA, CANADA, MEXICO and HAWAII Only

Classification

Load Capacity Vehicle Model Transmission Type Engine

Series Model

Pn1 ton series

Pn15 3000 lbs

8FGU15 T/C 4Y Gasoline

8FDU15 T/C 1DZ-III Diesel

Pn18 3500 lbs

8FGU18 T/C 4Y Gasoline

8FDU18 T/C 1DZ-III Diesel

Pn2 ton series

Pn20 4000 lbs

8FGU20 T/C 4Y Gasoline

8FDU20 T/C 1DZ-III Diesel

Pn25 5000 lbs

8FGU25 T/C 4Y Gasoline

8FDU25 T/C 1DZ-III Diesel

Pn3 ton series

Pn30 6000 lbs

8FGU30 T/C 4Y Gasoline

8FDU30 T/C 1DZ-III Diesel

Pn32 6500 lbs

*8FGU32 T/C 4Y Gasoline

*8FDU32 T/C 1DZ-III Diesel

Classification

Load Capacity Vehicle Model Transmission Type Engine

Series Model

Cu2 ton series

Cu20 4000 lbs 8FGCU20 T/C 4Y Gasoline

Cu25 5000 lbs 8FGCU25 T/C 4Y Gasoline

Cu3 ton series

Cu30 6000 lbs 8FGCU30 T/C 4Y Gasoline

Cu32 6500 lbs *8FGCU32 T/C 4Y Gasoline

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0-3

FRAME NUMBER

Frame No. Punching Position

Series Engine Vehicle model Punching format

Pneumatic tire

1 ton series

4Y 8FGU15 8FGU18-30011

8FGU18

1DZ-III 8FDU15 8FDU18-30011

8FDU18

2 ton series

4Y 8FGU20 8FGU25-30011

8FGU25

1DZ-III 8FDU20 8FDU25-30011

8FDU25

3 ton series

4Y 8FGU30 8FGU32-30011

8FGU32

1DZ-III 8FDU30 8FDU32-30011

8FDU32

Cushion tire

2 ton series

8FGCU20 8FGCU25-10011

8FGCU25 10011*

8FGCU25

3 ton series 8FGCU30 8FGCU32-10011

8FGCU32 10011*

8FGCU32

*: EEC spec

Punching position

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0-40-4

COMPONENTS WEIGHT

Component Weight kg (lb)

Engine 4Y 134 (295)

1DZ-III 182 (401)

Transmission T/C (1 speed) 62 (137)

T/C (2 stator T/C) 130 (287)

Counter weight

Pn15 model Approx. 770 (1700)

Pn18 model Approx. 905 (1995)

Pn20 model Approx. 1170 (2580)

Pn25 model Approx. 1510 (3330)

Pn30 model Approx. 1860 (4100)

Pn32 model Approx. 1985 (4375)

Cu20 model Approx. 1095 (2410)

Cu25 model Approx. 1485 (3270)

Cu30 model Approx. 1900 (4190)

Cu32 model Approx. 2085 (4600)

V mast ASSY L/backrest and fork

(with lift cylinder, max. lifting height:

3300 mm (131 in))

Pn1 ton series Approx. 400 (870)

Pn2 ton series Approx. 510 (1120)

Pn3 ton series Approx. 580 (1280)

Cu2 ton series Approx. 460 (1020)

Cu3 ton series Approx. 570 (1260)

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0-5

RECOMMENDED LUBRICANT QUANTITY & TYPES

Note:

Since the hydraulic oil volume varies with the mast specification, be sure to check finally with the level

gauge.

Attached Table 1 Coolant volume Unit: l(US gal)

Description Application Quantity l(US gal) Classification Type

Engine

Gasoline 4Y 4.0 (1.06) API

SH, SJ, SL, SM

Motor oil

SAE30

SAE10W-30

Diesel 1DZ-III 7.9 (2.09) API

CE, CF, CF-4

Diesel engine oil

SAE30

SAE10W-30

Transmission T/C (1 speed) 6.0 (1.58) ATF GM Dexron®II

T/C (2 stator T/C) 10.0 (2.64)

Differential

Pn1 ton series 5.8 (1.53)

API

GL-4

Hypoid gear oil

SAE85W-90

Pn2 ton series 6.1 (1.61)

Cu2·3 ton series 6.1 (1.61)

Pn3 ton series 8.2 (2.16)

Hydraulic oil

(V mast, max.lifting height

3300 mm (131 in))

Pn1 ton series 31 (8.2)

ISO

VG32 Hydraulic oil

Pn2 ton series 35 (9.2)

Cu2·3 ton series 33 (8.7)

Pn3 ton series 38 (10.0)

Fuel tank

Pn1 ton series 45 (11.9)

—— ————Cu2·3 ton series 45 (11.9)

Pn2·3 ton series 60 (15.8)

Brake line All models

Proper quantity

Reservoir Tank

0.2 (0.05)

—— SAE J-1703

DOT-3

Chassis parts All models Proper quantity ——

•MPgrease

• Molybdenum

disulfide grease

Coolant

(excluding reservoir tank) Attached Table 1 Coolant volume LLC

• LLC 30-50% mixture

(for winter or

allseason)

• Coolant with

rustinhibitor

(for spring, summer

and autumn)

Coolant (Reservoir Tank) All models 0.47 (0.124)

(at Full level) ↑↑

Engine Pn1 ton series Pn2 ton series Pn3 ton series Cu2·3 ton series

4Y 8.1 (2.14) 9.3 (2.46) 9.3 (2.46) 8.1 (2.14)

1DZ-III 6.8 (1.80) 7.9 (2.09) 7.9 (2.09) —

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