Toyota 30 Series Manual de usuario

This manual covers the service procedures for the modified portions of

TOYOTA BATTERY FORKLIFT 5FBCU15

30 series. Please use this

manual for quick accurate servicing of these vehicles and as the tool for

sales and service activities.

As this manual is edited as a supplement to Repair Manual for the

5FBCU15

30series, please refer to Repair Manual (Pub. No.CU305) for

the matters not covered herein.

Thismanualdeals withtheabovemodelsasof October

1999.

Pleaseunder

standthatdisagreementcantakeplacebetweenthedescriptionsinthemanual

and actual vehiclesdue to change in design and specifications.Any change

or modifications thereafter will be informed by Toyota Industrial Equipment

Parts

Service News.

For your reference, we herewithindicatethetitles of relevantmanuals

TOYOTAINDUSTRIALEQUIPMENTREPAIR MANUAL

5FBCU15

30 (No.CU305)

TOYOTA MOTOR CORPORATION

SECTION

INDEX

NAME

SECTION

GENERAL

DRIVE UNIT(2.3TON SERIES)

FRONT AXLE (2.3TON SERIES)~

REAR AXLE (2.3TON SERIES)

MAST

(2.3

TON SERIES)

CYLINDER (2.3TONSERIES)

OILCONTROLVALVE

APPENDIX

GENERAL

EXTERIOR VIEWS

.......................................................

VEHICLEMODEL

.....................................................

LUBRICATIONCHART

(2.3

TON SERIES)

.............

PERIODICMAINTENANCE

..........................................

INFORMATIONON REFERENCEMANUAL

...........

MEANING OF LATEST MODIFICATION ON

......................

SFBCU

TON AND

TON SERIES

0-7

EXTERIOR

VIEWS

VEHICLEMODEL

Thesehigh capacity (batterycompartment) models are not establishedin EEC specification.

Note: Way and the positionof the model and frame No. indicationshave been unchanged.

Typeson Spec.

STDspec.models

Dustproof models

Model

36Vl48V

5FBCU15

5FBCU18

5FBCU20

5FBCU25

5FBCU30

5FBCHU20

5FBCHU25

30-5FBCU15

30-5FBCU18

30-5FBCU20

30-5FBCU25

30-5FBCU30

30-5FBCHU20

30-5FBCHU25

Load

Loadcenter

500mm

(kg)

1500

1750

2000

2500

3000

2000

2500

1500

1750

2000

2500

3000

2000

2500

Capacity

Loadcenter

= 24in

(Ibs)

3000

3500

4000

5000

6000

4000

5000

3000

3500

4000

5000

6000

4000

5000

STD capacitybattery

compartment

High capacity

STD capacitybattery

compartment

High capacity

ton

series

ton

series

ton

series

ton

series

ton

series

ton

series

ton

series

ton

series

LUBRICATIONCHART

(2.3

TON SERIES)

lo*

11*

12*

13*

Chain

Mastsupportbushing

Tiltcylinder frontpin

Frontwheelbearing

Differential

transmission

Brakefluidreservoir tank

Tilt steering locking mechanism

Tiltsteeringuniversaljoint

Oiltank

Rear wheelbealing

Steeringknucklekingpin

Tie rod endpin

Rear axlecylinderend pin

Rear axlebeam front pin

Rear axlebeam rear pin

Located on right andleft sides

lnspect every

hours (daily)

lnspect every40 hours (weekly)

lnspect every170 hours (monthly)

lnspect every 1000hours (6monthly)

lnspectevery2000hours (annually)

lnspect and service

Replace

MPgrease

Engineoil

Hypoidgear oil

Hydraulicoil

Brakefluid

Molybdenumdisulfidegrease

PERIODICMAINTENANCE

INSPECTIONMETHOD

Inspection. Repair or replacement

required.

Measurement.Repair or adjustment

required.

Retightening C: Cleaning

Lubrication

For

new vehicle

*1:

Flaw detector

Note: This manual covers only the portions different from conventional models. Refer to the

Repair Manual (No.CU305) for the maintenance of other portions.

InspectionPeriod

Item

Months

Hours

TRAVELINGEQUIPMENT

1000

Rear axle

170

2000

500

Cracks,damageand

deformationof beam

Loosenessof axle beam in

vehiclelongitudinaldirection

(2.3

tonseries:from October

999)

INFORMATIONON REFERENCEMANUAL

3nandafter October

1999

productsof

5FBCU

series,choosethe referencepublicationfor proper servic-

ng in accordance with the following instructions:

Applicablereference

Remarks

RefertoParts

Service

NewsGE

8031of Dec.

1998.

Referto Parts

Service

NewsGE

8024of Oct.

1998

5FBCU15

Section

GENERAL

BAlTERY

CONTROLCIRCUIT

MULTIDISPLAYFUNCTIONS

ELECTRICALSYSTEMTROUBLESHOOTING

MOTOR

Repairmanual

Pub.No.CU305

DRIVE UNIT

FRONTAXLE

REARAXLE

Thisbook

1 ton series

2.3 ton series

tonseries

2.3 ton series

1 tonseries

2.3 ton series

STEERING

BRAKE

BODY

FRAME

MATERIALHANDLINGSYSTEM

ton series

2.3 ton series

1 ton series

2.3 ton series

MAST

Tiltcylinder

OILPUMP

OILCONTROLVALVE

APPENDIX

CYLINDER

Lift

MEANING OF LATEST MODIFICATION ON 5FBCU

TON AND

TON SERIES

Accompanied by the model change

Developmentto 7FGCU

ton

ton series from GFGCU

ton

ton series

severalnew designfeatures of 7FGC

ton

ton series havealso been adaptedfor 5FBCU

ton

ton series. As the effect that, severalcomponentshavebeen standardizedfor the developments

as well as for service efficiencies and conveniences.

The major componentsinvolvedare tabulated as follows:

Standardization between model series

Meaningof MarksUsed for Listitem

Standardizedbetween 5FBCUseriesand 7FGCUseries, or interchangeable.

Partly standardizedbetween 5FBCUseries and 7FGCUseries,or PartlyInterchangeable.

Exclusivelyfor 5FBCUseries

ton series

Components

Mast Assembly V.FV.FSV.

ton series

Frontaxle

Rear axle

Tiresize

Forks

Seat belt

Differentialhousing

Axle housing

Axle bracket

Axle shaft

Wheelbearing

Wheel

hubdrum

Differentialcase

Rear

axlebeam

Rear axle cylinder

Tie

rod

Steeringknuckle

Wheelbearing

Mount rubber

bushing

Front tire

Rear

tire

DRIVE

UNIT

(2.3

TON

SERIES)

page

GENERAL

........................................................................

1-2

..........................................................

SPECIFICATIONS

..............................................................

COMPONENTS

DRIVE

UNIT

ASSY

.........................................................

...............................................

REMOVAL*INSTALLATION

DISASSEMBLY*INSPECTION*REASSEMBLY

...................

DIFFERENTIAL

CASE

ASSY

.......................................

..................

DISASSEMBLY

INSPECTION

REASSEMBLY 1

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Máquina elevadora de Toyota

Toyota

Toyota LOP10CW Manual de usuario

Toyota

Toyota 7FBE10 Manual de usuario

Toyota

Toyota 8FGU15 Manual de usuario

Toyota

Toyota 7FBCU 15-55 Manual de usuario

Toyota

Toyota 7FG 10 Instrucciones de funcionamiento

Toyota

Toyota 8FGU15 Instrucciones de funcionamiento

Toyota

Toyota 8FBCU 20 Instrucciones de funcionamiento

Toyota

Toyota 5FGC Series Manual de usuario

Toyota

Toyota 6HBW30 Manual de usuario

Toyota

Toyota BT Levio W Series Manual de usuario

Toyota

Toyota 8FBE18T Manual de usuario

Toyota

Toyota 8FGU 15 Instrucciones de funcionamiento

Toyota

Toyota 7FBEST 10 Manual de usuario

Toyota

Toyota 02-8FGF15 Manual de usuario

Toyota

Toyota 50-4FD100 Manual de usuario

Toyota

Toyota 7FBCU20 Manual de usuario

Toyota

Toyota 8FG35N Manual de usuario

Manuales populares de Máquina elevadora de otras marcas

Hyster

Hyster G108 Instrucciones de funcionamiento

ep ESL122 Manual de usuario

Cascade

Cascade D Series Manual

Daewoo

Daewoo D35S-2 Manual

Konecranes

Konecranes SMV 10-600B Manual de usuario

Cascade

Cascade G Series Manual de usuario

Manitou

Manitou MC 40 Powershift Manual de usuario

Hyundai

Hyundai 50DS-7E Manual de usuario

Pegasolift

Pegasolift W12 Instrucciones de montaje

Multi-Mover

Multi-Mover XXL 10 TO Manual de usuario

Noblelift

Noblelift PT 20I Manual

Lifter

Lifter QX 20 EVO Manual de usuario

Noblelift

Noblelift SPN22 Manual

Noblelift

Noblelift PT 27R Manual

Noblelift

Noblelift PS30RM Manual

Noblelift

Noblelift PS35LSL Manual

Noblelift

Noblelift PT E30 Manual

Still

Still CX-M 10 Manual de usuario