Toro Z Master G3 Manual

FormNo.3365-290RevA

ZMaster®G3RidingMower

with60inor72inTURBOFORCE®SideDischargeMower

ModelNo.74975—SerialNo.310000001andUp

ModelNo.74977—SerialNo.310000001andUp

SetupInstructions

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Unfoldthecrate.

2Nopartsrequired–Checkthetirepressure.

3Nopartsrequired–Chargethebattery.

4Nopartsrequired–Checktheengineoillevel.

5Nopartsrequired–Addfueltothemachine.

Bolt(1/2x3-1/4inch)1

6Locknut(1/2inch)1InstallROPSHardware

Number2generalpurposelithiumbase

ormolybdenumbasegrease.(Purchase

separately.)

1tubeCheckthemachineforgrease.

8Nopartsrequired–Preparethesidedischargechute.

9Nopartsrequired–Checkthemachinebeforedeliveryto

thecustomer.

Operator’sManual1

EngineOwner’sManual1

RegistrationCard1

Operatortrainingmaterial1

Key2

Deliveringthemachinetothecustomer.

UnfoldingtheCrate

NoPartsRequired

Procedure

RefertothePackagingCrateInstructionsincludedwith

themachine.

CheckingtheTirePressure

NoPartsRequired

Procedure

Pressure:13psi(90kPa)

Note:Thefrontcasterwheelisasemi-pneumatictire

anddoesnotneedtobechecked.

Checktheairpressureinthedrivetires.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Figure1

ChargingtheBattery

NoPartsRequired

Procedure

WARNING

Chargingthebatteryproducesgassesthatcan

explodeandcauseseriousinjury.

•Keepcigarettes,sparksandamesawayfrom

thebattery.

•Makesuretheignitionswitchisoff.

•Ventilatewhenchargingorusingthebatteryin

anenclosedspace.

Important:Donotrunthemachinewiththe

batterydisconnected;electricaldamagemayoccur

totheengine.

Chargethebattery.RefertotheOperator’sManualfor

instructions.

Figure2

CheckingtheEngineOilLevel

NoPartsRequired

Procedure

Beforeyoustarttheengineandusethemachine,check

theoillevelintheenginecrankcase;refertoServicing

theEngineOilLevelinOperator’sManual.

AddingFueltotheMachine

NoPartsRequired

Procedure

1.RemoveLPGfueltankfromthefrontofthemower.

2.Havethetanklledbytrainedandqualied

personnel.

CAUTION

Undernocircumstancesshouldpropanetanks

lledbeyond80%capacitybeusedinservice.

Theuseofoverlledtanksmayresultinthe

releaseofhighlyconcentratedandextremely

ammableliquidpropane.RefertotheSafety

sectionoftheOperator’smanual.

3.Cutthetiessecuringthetankbrackets,andmove

themoutoftheway.

4.Alignthecenterholeoverthemountingpinthat

pointsstraightuponthemowerasshownin

Figure3.

G013619

Figure3

1.Tankcollar3.Centerhole

2.Mountingpin

Important:Valvesandgaugesmaynotfunction

properlyiftheLPGtankisnotinstalled

correctly.

5.Latchthebracketsandmakesurethetankissecurely

fastenedtothemower.

6.Carefullyconnectthefuelhose.Makesurethehose

isnotkinked.

7.Slowlyopenthefuelvalvetoequalizethepressurein

thetank.Ifthefuelvalveisopenedtooquickly,the

pressurereliefvalveisequippedwithabackpressure

checkvalvethatwillshutoffthefuelsupply.Ifthis

happens,closethefuelvalvecompletelyandwait

veseconds.Slowlyopenthefuelvalve.

g013437

Figure4

1.LPGfuelhoseconnection

tting

3.Fuelgauge

2.Tankvalve

8.CheckforleaksasdescribedintheSafetysection

oftheOperator’smanual.

InstallingROPSHardware

Partsneededforthisprocedure:

1Bolt(1/2x3-1/4inch)

1Locknut(1/2inch)

Procedure

Installthebolt(1/2x3-1/4inch)andlocknut(1/2inch)

intotheopenholeintheROPS(RolloverProtection

System)(Figure5).Thiswillpreventtherollbarfrom

hittingthecylinderwhenloweredtothedownposition..

G013506

2 3

Figure5

1.Locknut(1/2inch)3.Bolt(1/2x3-1/4inch)

2.ROPS

CheckingtheMachinefor

Grease

Partsneededforthisprocedure:

1tubeNumber2generalpurposelithiumbaseor

molybdenumbasegrease.(Purchaseseparately.)

Procedure

1.Checkthegreaseforthethreespindlebearingsand

theidlerpulley.Ifneeded,addgreaseuntilitcomes

outofthelowerseals.

G009029

Figure6

2.Checkthegreaseforthepumpdrivebeltidlerarm.

Figure7

3.Checkthegreaseinthecasterpivotsandcaster

wheelbearings(Figure8).

Figure8

CheckingtheSideDischarge

Chute

NoPartsRequired

Procedure

Ifthereareplastictiesholdingthesidedischargechute

up,removethemandlowerthechuteintoplace.

WARNING

Anuncovereddischargeopeningcouldallowthe

lawnmowertothrowobjectsintheoperator’sor

bystander’sdirectionandresultinseriousinjuryor

death.Also,contactwiththebladecouldoccur.

Neveroperatethelawnmowerwiththegrass

deectorremovedunlessyouinstallacoverplate,a

mulchplate,oragrasschuteandcatcher.

1.MakesuretheLendofspringisinstalledbehind

thedeckedgebeforeinstallingtheboltasshownin

Figure9.

2.PlacetheJhookendofspringaroundgrassdeector

(Figure9).

Important:Thegrassdeectormustbefreeto

rotatewithdownwardtension.Liftthedeector

uptothefullopenpositionandensurethatit

rotatesfreely,withoutbindingintothefulldown

position.

Figure9

1.GrassDeector4.Lendofspring,place

behinddeckedgebefore

installingbolt

2.Spring5.Deckedge

3.Jhookendofspring

CheckingtheMachineBeforeDeliverytotheCustomer

NoPartsRequired

Procedure

Beforedeliveringthemachinetothecustomer,ensurethatyouperformorhaveperformedtheprocedureslistedin

thefollowingtableandinitialeachwhennished.RefertotheOperator’sManualforinstructionsonperforming

theseprocedures.

InitialCheckProcedure

Checkthetirepressure.

Checkthelevelofthemower.

Checkthatallmowerspindlesaregreased.

Checktheengineoillevel.

Checkthehydraulicuidlevel.

CheckROPSissecure.

Onliquidcooledmachines,checkthelevelofthecoolantintheradiatorandoverowbottle.

Checktheadjustmentoftheparkingbrake.

Ensurethatthemachinetrackscorrectly;refertotheOperator’sManualfortheadjustmentprocedure.

Checkthesafetyinterlocksystem;refertotheOperator’sManual.

EnsurethatthePTOworks.

Checkallfastenersyouinstalledtoensurethattheyaretight.

Whenyounishsettingupthemachine,signanddateinthespaceprovidedbelow:

Signature:Date:

DeliveringtheMachinetotheCustomer

Partsneededforthisprocedure:

1Operator’sManual

1EngineOwner’sManual

1RegistrationCard

1Operatortrainingmaterial

2Key

Procedure

Atdelivery,Fillinthemodelandserialnumberandcompletetheitemslistedinthefollowingtableandinitial

eachwhennished.

ModelNo.SerialNo.

DealerInitialCustomerInitialCheckProcedure

Showthecustomerwherethefollowingfeaturesarelocatedandhowtheyfunction:

•Fueltank

•Oilllcap/Oildipstick

•Sparkplug(s)

•Engineoillter

•Engineoildrain

•Fuelgauge,valveandhose

•Airlter

•Radiatorcoolant(ifapplicable)

•Hydraulicuidreservoir

•Hydrauliclter

•Battery

•Ignitionswitch

•Throttlelever

•Choke(ifapplicable)

•Powertakeoffswitch(PTO)

•Motioncontrollevers

•Parkingbrake

•Mowerheight-of-cut

•Liftassistlever(ifapplicable)

•ZStand®(ifapplicable)

•Adjustableseat

•Hydraulicbypassvalves

•RolloverProtectionSystem(ROPS)

•Mowerdeckowbafe

RefertotheOperator’sManualtopointoutsafetyprocedures,operation,and

maintenanceprocedures.

ReviewthewarrantystatementasshownintheOperator’sManual.

Describethepostsaleserviceproceduresforyourstore.

Assistthecustomerinllingoutandmailingtheregistrationcardorregisteronlineat

www.Toro.com

MakesurethatthecustomerreceivestheOperator’sManual,EngineOwner’sManual,

SetUpInstructions,andoperatortrainingmaterial.

MakesurethecustomerknowsthePartsCatalogisavailableatwww.T oro.com.

Assistthecustomerinloadingthemower.

Note:Whenyou,thedealerrepresentative,havenisheddeliveringthemachinetothecustomer,signanddatein

thespaceprovidebelowandkeepacopyofthispagefordealerrecords.

Signature:Date:

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