Toro 74450TE Manual

FormNo.3365-100RevA

Z400ZMaster®

With122cmTURBOFORCE®SideDischargeMower

ModelNo.74450TE—SerialNo.310000001andUp

SetupInstructions

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Removepartsfromthecrate.

2Nopartsrequired–Checkthetirepressure.

3Rearwheels2Installthedrivewheels.

Rollbar,rightsection1

Rollbar,leftsection1

Rollbar,centersection1

Bolt,(3/8x1inch)8

Curvedwasher8

Flangenut,(3/8inch)8

Bolt,(1/2x3–1/4inch)2

Flangenut,(1/2inch)2

InstalltheRolloverProtectionSystem

(ROPS).

Lefthandarmrest1

Flatwasher1

Bolt,(1/2x3-1/4inches)1

Plasticatwasher1

Spacer1

Installtheseat.

Rightcontrollever1

Leftcontrollever1

Bolt(3/8x1inch)(2areassembled)4

6Curvedwasher(3/8inch)(2are

assembled)4

Installthemotioncontrollevers.

7Nopartsrequired–Addingfueltothemachine.

8Nopartsrequired–Chargethebattery.

Aircleanercap1

9Hoseclamp1Installtheaircleanercap.

Number2generalpurposelithiumbase

ormolybdenumbasegrease.(Purchase

separately.)

1tubeCheckthemachineforgrease.

11Nopartsrequired–Checktheengineoillevel.

12Nopartsrequired–Preparethesidedischargechute.

13Nopartsrequired–Checkthemachinebeforedeliveryto

thecustomer.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

ProcedureDescriptionQty.Use

Operator’sManual1

EngineOwner’sManual1

RegistrationCard1

Operatortrainingmaterial1

Key2

Deliveringthemachinetothecustomer.

RemovingPartsfromtheCrate

NoPartsRequired

Procedure

Removethetires,theseatandthepartsfortheROPS

fromtheshippingcrate.

CheckingtheTirePressure

NoPartsRequired

Procedure

Pressure:13psi(90kPa)

Checktheairpressureinthetires.

Figure1

RaisingtheMachineUpand

InstallingtheDriveWheels

Partsneededforthisprocedure:

2Rearwheels

Procedure

1.Removethescrewsholdingtherightangleretaining

platetothecrate.

Figure2

2.Raisethebackofthemachineupandsupportitwith

jack-stands.

Figure3

3.Removethewheelnutsfrombothsidesofthe

vehicleandremovetherightangleretainingplate.

Discardthescrewsandretainingplate.

Figure4

4.Mountthewheelswiththevalvestemtotheoutside

andsecurethemwiththewheelnutspreviously

removed.

5.Torquethewheelnutsto95ft-lb(128N-m).

6.Removethejack-stands.

Figure5

InstallingtheRollOver

ProtectionSystem

Partsneededforthisprocedure:

1Rollbar,rightsection

1Rollbar,leftsection

1Rollbar,centersection

8Bolt,(3/8x1inch)

8Curvedwasher

8Flangenut,(3/8inch)

2Bolt,(1/2x3–1/4inch)

2Flangenut,(1/2inch)

Procedure

1.Looselyinstalltherightandleftrollbarsectionto

theframe,with8bolts(3/8x1inch),8curved

washers,and8angenuts(3/8inch).

Note:Thecurvewasherconemustbeinstalled

towardthebolthead.

Figure6

2.Installthelanyardclipsontothelongbolts(1/2x

3-1/4inch).

Note:Makesurethebenttabpointstowardthe

headofthebolt.

Figure7

3.Lightlyoiltheendsofthecenterrollbarsection.

4.Looselyinstallthecenterrollbarsectionusing2

bolts(1/2x3-1/4inch)and2angenuts(1/2inch).

Note:Makesuretheboltsareinstalledfromthe

outsideoftherollbar.

Note:Makesurethelanyardtabisinstalledasshow

andpointsforward.

Figure8

5.Raisetherollbarintotheuprightpositionandsecure

itwiththepinsandhairpincotterpinsfastenedto

thelanyards

Figure9

6.Torquealllowerfasteners,attachedtothemachine

frame,to30ft-lb.

7.Tightenthecenterrollbarbolts(1/2x3-1/4inch)

soitrotatesfreelywithsomeresistance.

Note:Nomorethanonethreadshouldbeexposed

outsidethenut.

Figure10

InstallingtheSeat

Partsneededforthisprocedure:

1Lefthandarmrest

1Flatwasher

1Bolt,(1/2x3-1/4inches)

1Plasticatwasher

1Spacer

Procedure

1.Installtheleftarmresttotheseatwithaatwasher,

plasticatwasher,spacerandabolt(1/2x3-1/4

inches).

1 2 3 4 5

g012850 6

Figure11

1.Seat4.Flatwasher

2.Leftarmrest5.Bolt,(1/2x3-1/4inches)

3.Plasticatwasher6.Spacer

2.Removetheboltandnutfromtheseatframe.

3.Removethenutsfromthestudsundertheseat.

4.Placethespacersontheseatmountingframewith

thebentendsfacingup.Theslotinthespaceris

installedtotherearoftheseat.

g012851

Figure12

1.Spacer3.Bentends

2.Slot–installtotherearof

seat

5.Installtheseatandspacerstotheseatframewiththe

previouslyremovednuts.

g012851

Figure13

6.Securetheseatrodtotheseatwiththeboltandnut.

Figure14

InstallingtheMotionControl

Levers

Partsneededforthisprocedure:

1Rightcontrollever

1Leftcontrollever

4Bolt(3/8x1inch)(2areassembled)

4Curvedwasher(3/8inch)(2areassembled)

Procedure

1.Rotatethemotioncontrolleverstotheupright

position.

2.Looselyinstallthecontrolleversontheoutsideof

theposts,using4boltsand4curvedwashers.

Note:Installthecontrolleversinthetopand

middleholesforthehighpositionorthemiddleand

bottomholesforthelowposition,asdesired.

Figure15

3.Raisetheleversandalignthemtogetherinthe

neutralpositionandtightenthebolts.

Figure16

Note:Ifthemachineisnotproperlytracking,refer

toAdjustingtheTrackinginyourOperator’sManual.

AddingFueltotheMachine

NoPartsRequired

Procedure

Addfueltothemachinebeforestartingit.Refertoyour

Operator’sManual.forthecorrectfuelandprocedure.

ChargingtheBattery

NoPartsRequired

Procedure

WARNING

Chargingthebatteryproducesgassesthatcan

explodeandcauseseriousinjury.

•Keepcigarettes,sparksandamesawayfrom

thebattery.

•Makesuretheignitionswitchisoff.

•Ventilatewhenchargingorusingthebatteryin

anenclosedspace.

Important:Donotrunthemachinewiththe

batterydisconnected;electricaldamagemayoccur

totheengine.

Chargethebattery.RefertotheOperator’sManualfor

instructions.

Figure17

InstallingtheAirCleanerCap

Partsneededforthisprocedure:

1Aircleanercap

1Hoseclamp

Procedure

1.Removetheplasticplug.

Figure18

2.Removetheaircleanercapfromthemachine.

3.Installthehoseclampontotheaircleanercap.

Figure19

4.Installtheaircleanercapontotheaircleanerand

secureitwiththehoseclamp.

Figure20

CheckingtheMachinefor

Grease

Partsneededforthisprocedure:

1tubeNumber2generalpurposelithiumbaseor

molybdenumbasegrease.(Purchaseseparately.)

Procedure

1.Checkthetensioningarmforgrease.

2.Checkthegreaseforthethreespindlebearings.If

needed,addgreaseuntilitcomesoutofthelower

seals.

Figure21

CheckingtheEngineOilLevel

NoPartsRequired

Procedure

Beforeyoustarttheengineandusethemachine,check

theoillevelintheenginecrankcase;refertoChecking

OilLevelinOperator’sManual.

PreparingtheSideDischarge

Chute

NoPartsRequired

Procedure

Removetheplastictieholdingthesidedischargechute

upandlowerthechuteintoplace.

Checkandensurethespringisinstalledcorrectly.The

grassdeectormustbeabletolowerdownintoposition.

Liftthedeectoruptotestthatitlowersintothefull

downposition.

Ifneeded,refertoReplacingtheGrassDeectorinthe

Operator’sManual.

CheckingtheMachineBeforeDeliverytotheCustomer

NoPartsRequired

Procedure

Beforedeliveringthemachinetothecustomer,ensurethatyouperformorhaveperformedtheprocedureslistedin

thefollowingtableandinitialeachwhennished.RefertotheOperator’sManualforinstructionsonperforming

theseprocedures.

InitialCheckProcedure

Checkthetirepressure.

Checkthelevelofthemower.

Checkthatallmowerspindlesaregreased.

Checktheengineoillevel.

Checkthehydraulicuidlevel.

CheckROPSissecure.

Checktheadjustmentoftheparkingbrake.

Ensurethatthemachinetrackscorrectly;refertotheOperator’sManualfortheadjustmentprocedure.

Checkthesafetyinterlocksystem;refertotheOperator’sManual.

EnsurethatthePTOworks.

Checkallfastenersyouinstalledtoensurethattheyaretight.

Whenyounishsettingupthemachine,signanddateinthespaceprovidedbelow:

Signature:Date:

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