Toro Reelmaster 7000-D Manual de usuario

FormNo.3392-124RevA

27or32-inchCuttingUnit

Reelmaster®7000-DTractionUnit

ModelNo.03710—SerialNo.315000001andUp

ModelNo.03711—SerialNo.315000001andUp

ModelNo.03712—SerialNo.315000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3392-124*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,pleaseseetheDeclarationofIncorporation(DOI)

atthebackofthispublication.

Introduction

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

safetyandoperationtrainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

1InspecttheCuttingUnit.........................................4

2UsingtheKickstandWhenTippingtheCutting

Unit...................................................................4

3AdjustingtheRearShield.......................................5

4MountingtheCounterWeights...............................5

5AdjustingtheCuttingUnitSteering.........................6

ProductOverview..........................................................8

Specications.........................................................8

CuttingUnitAccessoriesandKits..............................8

Operation.....................................................................9

Adjustments...........................................................9

Height-of-CutChartTerms.....................................11

Groomer...............................................................13

HeightofCutChart................................................13

ServicingTheBedknife...........................................17

Maintenance.................................................................18

Lubrication............................................................18

AdjustingtheReelBearings......................................18

ServicingtheBedbar...............................................19

ServicingtheHDDualPointAdjusters

(DPA)...............................................................20

ServicingtheRoller.................................................21

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Safety

ThismachinehasbeendesignedinaccordancewithENISO

5395:2013.

Hazardcontrolandaccidentpreventionaredependent

upontheawareness,concern,andpropertraining

ofthepersonnelinvolvedintheoperation,transport,

maintenance,andstorageofthemachine.Improper

useormaintenanceofthemachinecanresultininjury

ordeath.Toreducethepotentialforinjuryordeath,

complywiththefollowingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitandcuttingunitoperatorsmanualsbefore

operatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatetractionunit

orcuttingunitswithoutproperinstruction.Onlytrained

operatorswhohavereadthismanualshouldoperatethe

tractionunitorcuttingunits.

•Neveroperatethecuttingunitswhenundertheinuence

ofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,

safetydeviceordecalisillegibleordamaged,repairor

replaceitbeforeoperationiscommenced.Alsotighten

anyloosenuts,bolts,andscrewstoensurecuttingunitis

insafeoperatingcondition.

•Alwayswearsubstantial,slip-resistantfootwear.Donot

operatecuttingunitswhilewearingsandals,tennisshoes,

sneakersorshorts.Alwayswearlongpants.Also,do

notwearloosettingclothingwhichcouldgetcaughtin

movingparts.Wearingsafetyglasses,safetyshoesanda

helmetisadvisableandrequiredbysomelocalordinances

andinsuranceregulations.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythecuttingunitreelblades.Keepall

bystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.Check

cuttingunitfordamagedparts.Repairanydamagebefore

startingandoperatingthecuttingunit.

•Lowerthecuttingunitstothegroundandremovekey

fromignitionswitchwhenevermachineisleftunattended.

•Besurecuttingunitsareinsafeoperatingconditionby

keepingnuts,boltsandscrewstight.

•Removethekeyfromtheignitionswitchtoprevent

accidentalstartingoftheenginewhenservicing,adjusting

orstoringthemachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Tobestprotectyourinvestmentandmaintainoptimal

performanceofyourToroequipment,countonToro

genuineparts.Whenitcomestoreliability,Torodelivers

replacementpartsdesignedtotheexactengineering

specicationofourequipment.Forpeaceofmind,insist

onTorogenuineparts.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93-6688

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cuttinghazardofhandor

foot—stoptheengineand

waitformovingpartsto

stop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Cuttingunit1Inspectthecuttingunit.

2Nopartsrequired–Usethekickstandwhentippingthe

cuttingunit.

3Nopartsrequired–Adjusttherearshield.

4Nopartsrequired–Mountthecounterweights.

5Nopartsrequired–Adjustthecuttingunitsteering.

MediaandAdditionalParts

DescriptionQty.Use

PartsCatalog1

Operator'sManual1

Reviewthematerialsandkeeptheminanappropriate

place.

O-ring1Usethesewhenmountingreelmotortocuttingunit.

Screws2Usethesetomountreelmotortocuttingunit.

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

InspecttheCuttingUnit

Partsneededforthisprocedure:

1Cuttingunit

Procedure

Afterthecuttingunitisremovedfromthebox,inspectthe

following:

1.Checkeachendofthereelforgrease.Greaseshould

bevisibleinthereelbearingsandinternalsplinesof

thereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethecarrierframesuspensionoperatesfreely

anddoesnotbindwhenitismovedbackandforth.

UsingtheKickstandWhen

TippingtheCuttingUnit

NoPartsRequired

Procedure

Wheneverthecuttingunithastobetippedtoexposethe

bedknife/reel,propuptherearofthecuttingunitwiththe

kickstand(suppliedwiththetractionunit)tomakesurethe

nutsonthebackendofthebedbaradjustingscrewsarenot

restingontheworksurface(Figure3).

Figure3

1.Cuttingunitkickstand

AdjustingtheRearShield

NoPartsRequired

Procedure

Undermostconditions,thebestdispersionisattainedwhen

therearshieldisclosed(frontdischarge).Whenconditions

areheavyorwet,rearshieldmaybeopened.

Toopentherearshield(Figure4),loosentheboltsecuring

theshieldtotheleftsideplate,rotatetheshieldtotheopen

position,andtightenthebolt.

Figure4

1.Rearshield2.Bolt

MountingtheCounterWeights

NoPartsRequired

Procedure

Allcuttingunitsareshippedwiththecounterweightmounted

totheleftendofthecuttingunit.Usethefollowingdiagram

todeterminethepositionofthecounterweightsandreel

motors.

Figure5

1.Onthe#2and#4cuttingunits,removethe2bolts

securingthecounterweighttotheleftendofthe

cuttingunit.

2.Removethecounterweight(Figure6).

Figure6

1.Counterweight

3.Onrightendofcuttingunit,removetheplasticplug

fromthebearinghousing(Figure7).

4.Removethe2boltsfromtherightsideplate(Figure7).

G003321

Figure7

1.Plasticplug2.Bolts(2)

5.Installthecounterweighttotherightendofthecutting

unitwiththe2screwspreviouslyremoved.

6.Looselyinstallthe2reelmotormountingboltstothe

leftsideplateofthecuttingunit(Figure7).

AdjustingtheCuttingUnit

Steering

NoPartsRequired

IncreasedSteeringfortheRearCutting

Units

Increasethesteeringontherearcuttingunitsbyremoving

the2pivotspacers,hexsocketscrewsandangelocknuts

(Figure8)fromtherear(#2and#3)cuttingunitcarrier

frames(Figure9).

G015978

Figure8

1.Hexsocketscrew3.Carrierframe

2.Pivotspacer4.Flangelocknut

Figure9

FixedSteering

Tolock(x)thesteeringonthecuttingunits,securethepivot

yoketothecarrierframewiththesnapperpin(Figure10).

G015977

Figure10

1.Snapperpin

Note:Fixedsteeringisrecommendedwhencutting

sidehills.

ProductOverview

Specications

Weight27inch,8Blade–77kg(170lb)

27inch,11Blade–79kg(175lb)

32inch,8Blade–87kg.(191lb)

CuttingUnitAccessoriesandKits

Note:seepartscatalogforpartnumbers

Note:Allaccessoriesandkitsare1percuttingunitunless

otherwisespecied.

RearRollerBrushKit:Ahigh-speed,high-contactbrush

thatkeepstherearrollerfreeofgrassanddebris,which

maintainsaconsistentheightofcutandpreventsclumping.

Thisleadstoabetteraftercutappearance.

GroomerKit(Model03711only):Rotatingblades

assembledbehindthefrontroller,whichprovidethebest

methodforreducinggrainandspongyturfbystandingupthe

grassbeforecutting.Thegroomeralsoknocksoffdewfor

decreasedstickinessandclumping,opensupthecanopyfor

bettergrassclippingintegration,andliftsthegrassforaclean,

crispcut.Theoveralldesignimprovesthequalityofcutfor

healthierturfgrasswhileimprovingtheafter-cutappearance

BroomerKit:Multiplebrushstripswovenintothehelical

groomerbladesimprovetheeffectivenessofthegroomerkit.

Theperformanceofthegroomerisenhancedbyenablinga

full-width"Brooming"effectofturfwhileopeningupthe

canopyforbettergrassclippingintegration.Thecombination

ofgroomerandbroomersystemsoptimizethequalityof

cutandafter-cutappearanceformoreconsistentplaying

conditions.

Comb/ScraperKit:Axedcombinstalledbehindthefront

roller,whichhelpsreducegrainandspongyturfbystanding

upthegrassbeforecutting.AscraperforthefrontWiehle

rollerisincludedinthekit.

ShoulderRoller:Helpsreduceover-lapmarksforwarm

seasongrasses(Bermuda,Zoysia,Paspalum).

CollarKit(6perneededperroller):Helpsreduceoverlap

marksforwarmseasongrasses(Bermuda,Zoysia,Paspalum).

ThiskitisinstalledontheexistingWiehleroller,butisnotas

aggressiveastheShoulderroller.

ShortRearRoller:Helpsreducedoublerollermarksfor

coolseasongrasses(Bent,Bluegrass,Rye).Theshortrollers

shouldonlybeinstalledontworearcuttingunits

FullFrontRoller:Helpsproducemorepronouncedstriping

(repeatedcuttinginthesamedirection/path),however,

effectiveheightofcutisraisedandqualityofcutisreduced.

Scrapers(Wiehle,Shoulder,Rearroller,FullFront

Roller):Fixedscrapersforalloptionalrollersareavailable

forreducinggrassbuilduponrollerswhichcanaffectheight

ofcutsettings.

RollerRebuildKit:Includesallthebearings,bearingnuts,

innersealsandoutersealsrequiredtorebuildaroller.

RollerRebuildToolKit:Includesallthetoolsandthe

installationinstructionsrequiredtorebuildarollerwiththe

rollerrebuildkit.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Adjustments

AdjustingtheBedknifetotheReel

Usethisproceduretosetthebedknifetothereelandtocheck

theconditionofthereelandbedknifeandtheirinteraction.

Aftercompletingthisprocedure,alwaystestthecutting

unitperformanceunderyoureldconditions.Youmay

needtomakefurtheradjustmentstoobtainoptimalcutting

performance.

Important:Donotovertightenthebedknifetothereel

oryouwilldamageit.

•Afterbacklappingthecuttingunitorgrindingthereel,you

mayneedtomowwiththecuttingunitforafewminutes

andthenperformthisproceduretoadjustthebedknifeto

thereelasthereelandbedknifeadjusttoeachother.

•Youmayneedadditionaladjustmentsiftheturfis

extremelydenseoryourcuttingheightisverylow.

Youwillneedthefollowingtoolstocompletethisprocedure:

•Shim0.0508mm(0.002inch)—Toropartnumber

125-5611

•Cuttingperformancepaper—Toropartnumber125-5610

1.Positionthecuttingunitonaat,levelworksurface.

Turnthebedbaradjustingscrewscounterclockwise

toensurethatthebedbardoesnotcontactthereel

(Figure11).

Figure11

1.Bedbaradjustingscrew

2.Tipthemower,toexposethebedknifeandreel.

Important:Makesurenutsonbackendofbedbar

adjustingscrewsarenotrestingonthework

surface(Figure12).

g020158

Figure12

1.Cuttingunitkickstand

3.Rotatethereelsothatabladecrossesthebedknife

approximately25mm(1inch)infromtheendofthe

bedknifeontherighthandsideofthecuttingunit.

Puttinganidentifyingmarkonthisbladewillmake

subsequentadjustmentseasier.Insertthe0.05mm

(0.002inch)shimbetweenthemarkedreelbladeand

thebedknifeatthepointwherethebladecrossesthe

bedknife.

4.Turntherightbedbaradjusterclockwiseuntilyoufeel

lightpressure(i.e.drag)ontheshim,thenbackoffthe

bedbaradjustertwoclicksandremovetheshim.(Since

adjustingonesideofthecuttingunitaffectstheother

side,thetwoclickswillprovideclearanceforwhenthe

othersideisadjusted)

Note:Ifstartingwithalargegap,bothsidesshould

initiallybedrawncloserbyalternatelytighteningthe

rightandlefthandsides.

5.Slowlyrotatethereelsothatthesamebladethatyou

checkedontherightsideiscrossingthebedknife

approximately25mm(1inch)infromtheendofthe

bedknifeonthelefthandsideofthecuttingunit.

6.Turntheleftbedbaradjusterclockwiseuntiltheshim

canbeslidthroughthereeltobedknifegapwithlight

drag.

7.Returntotherightsideandadjustasnecessarytoget

lightdragontheshimbetweenthesamebladeand

bedknife.

8.Repeatsteps6and7untiltheshimcanbeslidthrough

bothgapswithslightdrag,butoneclickinonboth

sidespreventstheshimfrompassingthroughonboth

sides.Thebedknifeisnowparalleltothereel.

Note:Thisprocedureshouldnotbeneededondaily

adjustments,butshouldbedoneaftergrindingor

disassembly.

9.Fromthisposition(i.e.oneclickinandshimnot

passingthrough)turnthebedbaradjustersclockwise

oneclickeach.

Note:Eachclickturnedmovesthebedknife0.022

mm(0.0009inches).Donotovertightenthe

adjustingscrews.

10.Testthecuttingperformancebyinsertingalongstrip

ofcuttingperformancepaper(Toropartnumber

125-5610)betweenreelandbedknife,perpendicular

tothebedknife(Figure13).Slowlyrotatethereel

forward;itshouldcutthepaper.

Figure13

Note:Shouldexcessivereeldragbeevident,itwillbe

eithernecessarytobacklaporregrindthecuttingunit

toachievethesharpedgesneededforprecisioncutting.

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure14)tothedesired

heightofcutrangebypositioningtherequiredamount

ofspacersbelowthesideplatemountingange(Figure

14)pertheHOCChart.

Figure14

1.Spacer3.Sideplatemountingange

2.Rollerbracket

2.Raiserearofcuttingunitandplaceablockunder

bedknife.

3.Remove(2)nutssecuringeachrollerbracketandspacer

toeachsideplatemountingange.

4.Lowerrollerandscrewsfromsideplatemounting

angesandspacers.

5.Placespacersontoscrewsonrollerbrackets.

6.Re-securerollerbracketandspacerstounderside

ofsideplatemountingangeswithnutspreviously

removed.

7.Verifythatbedknifetoreelcontactiscorrect.Tip

mowertoexposefrontandrearrollersandbedknife.

Note:Thepositionoftherearrollertothereel

iscontrolledbythemachiningtolerancesofthe

assembledcomponentsandparallelingisnotrequired.

Alimitedamountofadjustmentispossiblebysetting

thecuttingunitonasurfaceplateandlooseningthe

sideplatemountingbolts(Figure15).Adjustand

retightenbolts.Torquetheboltsto37-45N-m(27-33

ft-lb).

Figure15

1.Sideplatemountingbolts

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