Toro 03200 Reelmaster 3100-D Manual de usuario

FormNo.3402-441RevB

5,8,and11-Blade27-inchand

8-Blade32-inchDPACuttingUnit

Reelmaster®3100-DSeriesTractionUnit

ModelNo.03180—SerialNo.316000001andUp

ModelNo.03181—SerialNo.316000001andUp

ModelNo.03182—SerialNo.316000001andUp

ModelNo.03183—SerialNo.316000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3402-441*B

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,pleaseseetheDeclarationofIncorporation(DOI)

atthebackofthispublication.

Introduction

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

safetyandoperationtrainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafety-alertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

1InspecttheCuttingUnit.........................................4

2UsingtheKickstandWhenTippingtheCutting

Unit...................................................................4

3AdjustingtheRearShield.......................................5

4MountingtheCounterweights................................5

5InstallingtheFixedPlateKit(Optional)....................6

ProductOverview..........................................................8

Specications.........................................................8

Attachments/Accessories.........................................8

Operation.....................................................................8

MakingAdjustments................................................8

Height-of-CutChartTerms.....................................10

Height-of-CutChart...............................................10

Maintenance.................................................................14

LubricatingtheCuttingUnit....................................14

AdjustingtheReelBearings......................................14

ServicingtheBedknife............................................15

ServicingtheBedbar...............................................17

ServicingtheHDDualPointAdjusters

(DPA)...............................................................18

ServicingtheRoller.................................................19

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Safety

ThismachinehasbeendesignedinaccordancewithENISO

5395:2013.

Improperuseormaintenanceofthisequipmentcan

resultininjuryordeath.Toreducethepotentialfor

injuryordeath,complywiththefollowingsafety

instructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitOperator’sManualbeforeoperatingthecutting

unit.

•Read,understand,andfollowallinstructionsinthis

Operator’sManualbeforeoperatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatethetraction

unitorthecuttingunitswithoutproperinstruction.Only

trainedoperatorswhohavereadthisOperator’sManual

shouldoperatethecuttingunits.

•Neveroperatethecuttingunitswhentired,ill,orunder

theinuenceofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,a

safetydevice,oradecalisillegibleordamaged,repairor

replaceitbeforeresumingoperation.Also,tightenany

loosenuts,bolts,andscrewstoensurethatthecutting

unitisinsafeoperatingcondition.

•Wearappopriateclothing,includingeyeprotection;

substantial,slip-resistantfootwear;andhearing

protection.Wearingsafetyshoesandlongpantsis

advisableandrequiredbysomelocalordinancesand

insuranceregulations.Securelooseclothing.

•Tiebacklonghair.Donotwearjewelry.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythereelbladesofthecuttingunit.Keep

allbystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshutofftheengine.Check

thecuttingunitfordamagedparts.Repairanydamage

beforestartingandoperatingthecuttingunit.

•Lowerthecuttingunitstotheground,settheparking

brake,shutofftheengine,andremovethekeyfrom

theignitionswitchwheneveryouleavethemachine

unattended.

•Besurethatthecuttingunitsareinsafeoperating

conditionbykeepingnuts,bolts,andscrewstight.

•Removethekeyfromtheswitchtopreventaccidental

startingoftheenginewhenservicing,adjusting,orstoring

themachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacementparts

andaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93–6688

1.Warning—readthe

Operator’sManualbefore

performingmaintenance.

2.Cuttinghazardofhandor

foot—shutofftheengine

andwaitforallmoving

partstostop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Cuttingunit1Inspectthecuttingunit.

2Nopartsrequired–Usethekickstandwhentippingthe

cuttingunit.

3Nopartsrequired–Adjusttherearshield.

4Nopartsrequired–Mountingthecounterweights.

5Fixedplatekit(notincluded)1Installthexedplatekit(optional).

MediaandAdditionalParts

DescriptionQty.Use

PartsCatalog1

Operator'sManual1

Reviewthematerialsandkeeptheminanappropriate

place.

O-ring1Usethesewhenmountingreelmotortocuttingunit.

Screws2Usethesetomountreelmotortocuttingunit.

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

InspecttheCuttingUnit

Partsneededforthisprocedure:

1Cuttingunit

Procedure

Afterthecuttingunitisremovedfromthebox,inspectthe

following:

1.Checkeachendofthereelforgrease.Greaseshould

bevisibleinthereelbearingsandinternalsplinesof

thereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethatthecarrierframesuspensionoperates

freelyanddoesnotbindwhenitismovedbackand

forth.

UsingtheKickstandWhen

TippingtheCuttingUnit

NoPartsRequired

Procedure

Wheneveryouhavetotipthecuttingunittoexposethe

bedknife/reel,propuptherearofthecuttingunitwiththe

kickstand(suppliedwiththetractionunit)tomakesurethat

thenutsonthebackendofthebedbar-adjustingscrewsare

notrestingontheworksurface(Figure3).

Figure3

1.Cutting-unitkickstand

AdjustingtheRearShield

NoPartsRequired

Procedure

Undermostconditions,thebestdispersionisattainedwhen

therearshieldisclosed(frontdischarge).Whenconditions

areheavyorwet,therearshieldmaybeopened.

Toopentherearshield(Figure4),loosenthecapscrew

securingtheshieldtotheleftsideplate,rotatetheshieldto

theopenpositionandtightenthecapscrew .

Figure4

1.Rearshield2.Capscrew

MountingtheCounterweights

NoPartsRequired

Procedure

Allcuttingunitsareshippedwiththecounterweightmounted

totheleftendofthecuttingunit.Usethefollowingdiagram

todeterminethepositionofthecounterweightsandreel

motors.

Figure5

1.Cuttingunit14.Reelmotor

2.Cuttingunit25.Weight

3.Cuttingunit3

1.Oncuttingunit3,removethe2capscrewssecuring

thecounterweighttotheleftendofthecuttingunit,

andremovethecounterweight(Figure6).

Figure6

1.O-ring3.Capscrew

2.Counterweight

2.Onrightendofcuttingunit,removetheplasticplug

fromthebearinghousing(Figure7).

3.Removethe2boltsfromtherightsideplate(Figure7).

G003321

Figure7

1.Plasticplug2.Bolts(2)

4.Installthecounterweighttotherightendofthecutting

unitwiththe2capscrewspreviouslyremoved.

5.Looselyinstallthe2reel-motormountingboltstothe

leftplateofthecuttingunit(Figure7).

InstallingtheFixedPlateKit

(Optional)

Partsneededforthisprocedure:

1Fixedplatekit(notincluded)

Procedure

1.Removethenutsandwasherssecuringtheliftlinksto

thecutting-unitsideplateandcarrierframe(Figure9).

Figure8

1.Nuts2.Washers

2.Usingthenumber2holes,insertaxedplateontothe

boltsandsecureitwiththenutsremoved.

Note:Thenumber1holesaretobepositionedtoward

thefront.Donotreusethewashers.

Note:Thenumber1holeisalessaggressivesetting

andthenumber3holeisamoreaggressivesetting.

Figure9

1.Nuts2.Fixedplate

3.Loosenthelocknutssecuringtheheight-of-cutbrackets

tothecutting-unitsideplates(Figure10).

Figure10

1.Height-of-cutbracket3.Adjustingscrew

2.Locknut

4.Removetheheight-of-cutbracketsandtherollerfrom

thecuttingunit.

5.Repeattheprocedureontheremainingcuttingunits.

ProductOverview

Specications

CuttingUnitWeight

27inch,5blade67kg(148lb)

27inch,8blade69kg(153lb)

27inch,11blade72kg(158lb)

32inch,8blade76kg(167lb)

Attachments/Accessories

AselectionofToro-approvedattachmentsandaccessoriesis

availableforusewiththemachinetoenhanceandexpand

itscapabilities.ContactyourAuthorizedServiceDealeror

Distributororgotowww.Toro.comforalistofallapproved

attachmentsandaccessories

Tobestprotectyourinvestmentandmaintainoptimal

performanceofyourToroequipment,countonTorogenuine

parts.Whenitcomestoreliability,Torodeliversreplacement

partsdesignedtotheexactengineeringspecicationofour

equipment.Forpeaceofmind,insistonTorogenuineparts.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

MakingAdjustments

AdjustingtheBedknifetotheReel

Usethisproceduretosetthebedknifetothereelandtocheck

theconditionofthereelandbedknifeandtheirinteraction.

Aftercompletingthisprocedure,alwaystestthecutting

unitperformanceunderyoureldconditions.Youmay

needtomakefurtheradjustmentstoobtainoptimalcutting

performance.

Important:Donotovertightenthebedknifetothereel

oryouwilldamageit.

•Afterbacklappingthecuttingunitorgrindingthereel,you

mayneedtomowwiththecuttingunitforafewminutes

andthenperformthisproceduretoadjustthebedknifeto

thereelasthereelandbedknifeadjusttoeachother.

•Youmayneedadditionaladjustmentsiftheturfis

extremelydenseoryourcuttingheightisverylow.

Youwillneedthefollowingtoolstocompletethisprocedure:

•Shim0.0508mm(0.002inch)—ToroPartNo.125-5611

•Cuttingperformancepaper—ToroPartNo.125-5610

1.Positionthecuttingunitonaat,levelworksurface.

Turnthebedbar-adjustingscrewscounterclockwise

toensurethatthebedbardoesnotcontactthereel

(Figure11).

Figure11

1.Bedbar-adjustingscrew

2.Tipthecuttingunittoexposethebedknifeandthereel.

Important:Makesurethatthenutsontheback

endofthebedbar-adjustingscrewsarenotresting

ontheworksurface(Figure11).

3.Rotatethereelsothatabladecrossesthebedknife

approximately25mm(1inch)infromtheendofthe

bedknifeontherightsideofthecuttingunit.Putting

anidentifyingmarkonthisbladewillmakesubsequent

adjustmentseasier.Insertthe0.05mm(0.002inch)

shimbetweenthemarkedreelbladeandthebedknife

atthepointwherethebladecrossesthebedknife.

4.Turntherightbedbaradjusterclockwiseuntilyoufeel

lightpressure(i.e.drag)ontheshim,thenbackoffthe

bedbaradjustertwoclicksandremovetheshim.

Note:Becauseadjusting1sideofthecuttingunit

affectstheotherside,the2clicksprovideclearancefor

whentheothersideisadjusted.

Note:Ifstartingwithalargegap,bothsidesshould

initiallybedrawncloserbyalternatelytighteningthe

rightandleftsides.

5.Slowlyrotatethereelsothatthesamebladethatyou

checkedontherightsideiscrossingthebedknife

approximately25mm(1inch)infromtheendofthe

bedknifeonthelefthandsideofthecuttingunit.

6.Turntheleftbedbaradjusterclockwiseuntiltheshim

canbeslidthroughthereeltobedknifegapwithlight

drag.

7.Returntotherightsideandadjustasnecessarytoget

lightdragontheshimbetweenthesamebladeand

bedknife.

8.Repeatsteps6and7untiltheshimcanbeslidthrough

bothgapswithslightdrag,but1clickinonbothsides

preventstheshimfrompassingthroughonbothsides.

Thebedknifeisnowparalleltothereel.

Note:Thisprocedureshouldnotbeneededondaily

adjustments,butshouldbedoneaftergrindingor

disassembly.

9.Fromthisposition(i.e.,1clickinandshimnotpassing

through)turnthebedbaradjustersclockwise1click

each.

Note:Eachclickturnedmovesthebedknife0.022

mm(0.0009inches).Donotovertightenthe

adjustingscrews.

10.Testthecuttingperformancebyinsertingalong

stripofcuttingperformancepaper(ToroPartNo.

125-5610)betweenreelandbedknife,perpendicular

tothebedknife(Figure12).Slowlyrotatethereel

forward;itshouldcutthepaper.

G003323G003323

Figure12

Note:Ifexcessivereeldragoccurseitherbacklap

orgrindthecuttingunittoachievethesharpedges

neededforprecisioncutting.

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure13)tothedesired

height-of-cutrangebypositioningtherequiredamount

ofspacersbelowtheside-platemountingange(Figure

13)pertheHOCChart.

Figure13

1.Spacer3.Side-platemountingange

2.Rollerbracket

2.Raisetherearofthecuttingunitandplaceablock

underthebedknife.

3.Removethe2nutssecuringeachrollerbracketand

spacertoeachside-platemountingange.

4.Lowertherollerandscrewsfromtheside-plate

mountingangesandspacers.

5.Placethespacersontothescrewsontherollerbrackets.

6.Securetherollerbracketandspacerstoundersideof

sideplatemountingangeswiththenutspreviously

removed.

7.Verifythatthebedknife-to-reelcontactiscorrect.Tip

themowertoexposethefrontandrearrollersand

bedknife.

Note:Thepositionoftherearrollertothereel

iscontrolledbythemachiningtolerancesofthe

assembledcomponents;therefore,parallelingisnot

required.Alimitedamountofadjustmentispossibleby

settingthecuttingunitonasurfaceplateandloosening

theside-platemountingcapscrews(Figure14).Adjust

andtightenthecapscrews.Torquethecapscrewsto

37to45N-m(27to33ft-lb).

g020698

Figure14

1.Side-platemountingcapscrews

Height-of-CutChartTerms

Height-of-CutSetting(HOC)

Thisisthedesiredheightofcut.

Bench-SetHeightofCut

Thebench-setheightofcutistheheightatwhichthetop

edgeofthebedknifeissetaboveaatlevelsurfacethat

contactsthebottomofboththefrontandrearroller.

EffectiveHeightofCut

Thisistheactualheighttowhichthegrasshasbeencut.For

agivenbench-setheightofcut,theactualheightofcutwill

varydependingonthetypeofgrass,timeofyear,turf,and

soilconditions.Thecutting-unitsetup(aggressivenessofcut,

rollers,bedknives,attachmentsinstalled,turfcompensation

settings,etc.)willalsoaffecttheeffectiveheightofcut.Check

theeffectiveheightofcutusingtheTurfEvaluator(Model

04399)regularlytodeterminethedesiredbench-setheight

ofcut.

AggressivenessofCut

Aggressivenessofcutreferstotheangleofthebedknife

relativetotheground(Figure15).

Thebestcutting-unitsetupdependsonyourturfconditions

anddesiredresults.Experiencewiththecuttingunitonyour

turfwilldeterminethebestsettingtouse.Youcanadjustthe

aggressivenessofcutthroughoutthecuttingseasontoallow

forvariousturfconditions.

Ingeneral,lesstonormalaggressivesettingsaremore

appropriateforwarmseasongrasses(Bermuda,Paspalum,

Zoysia)whilecoolseasongrasses(Bent,Bluegrass,Rye)may

requirenormaltomoreaggressivesetups.Moreaggressive

setupscutmoregrassoffbyallowingthespinningreeltopull

moregrassupintothebedknife.

Figure15

1.Rearspacers3.Aggressivenessofcut

2.Side-platemountingange

RearSpacers

Thenumberofrearspacersdeterminestheaggressiveness

ofcutforthecuttingunit.Foragivenheightofcut,adding

spacers,belowthesideplatemountingange,increasesthe

aggressivenessofthecuttingunit.Allcuttingunitsona

givenmachinemustbesettothesameaggressivenessofcut

(Numberofrearspacers,partno.119–0626),otherwisethe

after-cutappearancecouldbenegativelyaffected(Figure15).

Height-of-CutChart

HOCSettingAggressiveness

ofCut

No.ofRear

Spacers

6mm(0.250inch)Less

Normal

9mm(0.375inch)Less

Normal

13mm(0.500inch)Less

Normal

16mm(0.625inch)Less

Normal

19mm(0.750inch)Less

Normal

22mm(0.875inch)Less

Normal

25mm(1.000inch)Less

Normal

29mm(1.125

inches)

Less

Normal

32mm(1.250

inches)

Less

Normal

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