Toro Z Master 74028 Manual

FormNo.3417-698RevB

ZMaster®Professional7500-DSeriesRidingMower

With60inor72inTURBOFORCE®Mower

ModelNo.74028—SerialNo.400000000andUp

ModelNo.74029—SerialNo.400000000andUp

ModelNo.74060—SerialNo.400000000andUp

ModelNo.74064—SerialNo.400000000andUp

ModelNo.74072—SerialNo.400000000andUp

ModelNo.74074—SerialNo.400000000andUp

SetupInstructions

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Addfueltothemachine.

2Nopartsrequired–Checktheengine-oillevel.

3Nopartsrequired–Checkthetirepressure.

4Nopartsrequired–Checkthehydraulic-uidlevel.

5Nopartsrequired–Checkthedeckgearbox-uidlevel.

6Nopartsrequired–Checkthewheellugnuttorque.

J-bolt2

Wingnut2

7Hold-downclamp1

Installthebattery.

8Nopartsrequired–Raisetherolloverprotectionsystem

(ROPS).

9Nopartsrequired–Checkthemachinebeforedeliveryto

thecustomer(Allmachines).

Operator'sManual1

Engineowner'smanual1

Registrationcard1

Operatortrainingmaterial1

Key2

Deliveringthemachinetothecustomer.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3417-698*B

AddingFueltotheMachine

NoPartsRequired

Procedure

Addfueltothemachinebeforestartingit.Refer

toyourOperator’sManualforthecorrectfueland

procedure.

CheckingtheEngine-Oil

Level

NoPartsRequired

Procedure

Beforeyoustarttheengineandusethemachine,

checktheoillevelintheenginecrankcase;referto

theOperator'sManual.

CheckingtheTirePressure

NoPartsRequired

Procedure

Frontandreartiresairpressurespecication:124

kPa(18psi).

Note:Checkthetirepressurebeforestartingthe

machine.RefertoyourOperator’sManualforthe

correcttiretype,correctairpressureneeded,and

procedure.

Checkingthe

Hydraulic-FluidLevel

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface,disengage

theblade-controlswitch,andengagetheparking

brake.

2.Movethemotion-controlleverstothe

NEUTRAL-LOCKpositionandstarttheengine.

Note:Runtheengineatthelowestpossible

rpmtopurgeanyairinthesystem.

Important:DonotengagethePTO.

3.Raisethedecktoextendtheliftcylinders,shut

offtheengine,andremovethekey.

4.Raisetheseattoaccessthehydraulic-uidtank.

5.Removethehydraulic-tankcap(Figure1).

g227849

Figure1

1.Hydraulic-tankcap3.Fillerneck

2.Dipstick

6.Removethedipstickandwipeitwithacleanrag

(Figure1).

7.Placethedipstickintothellerneck,removeit,

andchecktheuidlevel(Figure2).

Note:Ifthelevelisnotwithinthenotchedarea

ofthedipstick,addenoughhigh-qualityhydraulic

uidtoraisetheleveltowithinthenotchedarea.

Important:Donotoverll.

g228816

Figure2

1.Fullline2.Addline

8.Replacethedipstickandthreadthellcap

nger-tightontothellerneck.

9.Checkallhosesandttingsforleaks.

CheckingtheDeck

Gearbox-FluidLevel

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Lowerthemowerdecktothe2.5cm(1inch)

heightofcut.

3.Disengagetheblade-controlswitch,movethe

motion-controlleverstotheNEUTRAL-LOCK

position,andengagetheparkingbrake.

4.Shutofftheengineandremovethekey.

5.Raisethedeck-liftpedaltoexposethetopofthe

mowerdeck.

6.Removethedipstick/llplugfromthetopofthe

gearboxandensurethatthelubricantisbetween

themarksonthedipstick(Figure3).

g231764

Figure3

1.Dipstick/llplug

7.Iftheuidlevelislow,adduiduntilthelevelis

betweenthemarksonthedipstick.

Important:Donotoverllthegearbox;

overllingthegearboxmaydamageit.

CheckingtheWheelLug

NutTorque

NoPartsRequired

Procedure

Beforeyoustarttheengineandusethemachine,

checkthewheellugnuttorque;refertoCheckingthe

WheelLugNutsintheOperator'sManual

InstallingtheBattery

Partsneededforthisprocedure:

2J-bolt

2Wingnut

1Hold-downclamp

Procedure

Important:Thisprocedureonlyappliesto

machinesthatdonotcomewithabattery

installed.

Purchasea12Vbatteryandinstallitintothemachine.

Theenginerequiresaminimumof540A(cold

cranking).

Usethehardwareincludedtoinstallthenewbattery.

RefertoInstallingtheBatteryintheOperator's

Manual.

RaisingtheRollover

ProtectionSystem(ROPS)

NoPartsRequired

Procedure

1.Pulltheknobandrotate90°totheunlatched

position(Figure4).

2.Raisetherollbartotheoperateposition,and

rotatetheknobssothattheymovepartiallyinto

thegrooves(Figure4).

3.Raisetherollbartothefulluprightpositionwhile

pushingontheupperrollbarandthepinssnap

intopositionwhentheholesalignwiththepins

(Figure4).

Important:Alwaysusetheseatbeltwiththe

rollbarintheraisedposition.

g225804

Figure4

1.Upperpartoftherollbar4.Rotatetheknobout90°

toholditintheunlatched

position.

2.Knobinthelatched

position

5.Knobintheunlatched

position

3.Pulltheknobtounlatch.

4.Pushontherollbarandensurethatbothpins

areengaged(Figure5).

g008619

Figure5

1.Engagedposition2.Partiallyengaged—do

notoperatethemachine

withtherollbackinthis

position.

CheckingtheMachineBeforeDeliverytotheCustomer

(AllMachines)

NoPartsRequired

Procedure

Beforedeliveringthemachinetothecustomer,ensurethatyouperformorhaveperformedtheprocedures

listedinthefollowingtableandinitialeachwhennished.RefertotheOperator'sManualforinstructionson

performingtheseprocedures.

InitialCheckProcedure

Checkthetirepressure.

Checkthelevelofthemachine.

Checkthatallspindlesaregreased.

Checktheengine-oillevel.

Checkthehydraulic-uidlevel.

CheckROPSissecure.

Onliquidcooledmachines,checkthelevelofthecoolantintheradiatorandoverowbottle.

Checktheadjustmentoftheparkingbrake.

Ensurethatthemachinetrackscorrectly;refertotheOperator'sManualfortheadjustmentprocedure.

Checkthesafetyinterlocksystem;refertotheOperator'sManual.

EnsurethatthePTOworks.

Checkallfastenersthatyouinstalledtoensurethattheyaretight.

Whenyounishsettingupthemachine,signanddateinthespaceprovidedbelow:

Signature:Date:

DeliveringtheMachinetotheCustomer

Partsneededforthisprocedure:

1Operator'sManual

1Engineowner'smanual

1Registrationcard

1Operatortrainingmaterial

2Key

Procedure

Atdelivery,llinthemodelandserialnumber,completetheitemslistedinthefollowingtable,andinitial

eachwhennished.

ModelNo.SerialNo.

DealerInitialCustomerInitialCheckProcedure

Showthecustomerwherethefollowingfeaturesarelocatedandhowtheyfunction:

•Fueltank

•Oilllcap/Oildipstick

•Engine-oillter

•Engine-oildrain

•Fuelgauge,valveandhose

•Airlter

•Radiatorcoolant(ifapplicable)

•Hydraulic-uidreservoir

•Hydrauliclter

•Battery

•Keyswitch

•Throttlelever

•Choke(ifapplicable)

•Powertakeoffswitch(PTO)

•Motion-controllevers

•Parkingbrake

•Heightofcut

•Lift-assistlever(ifapplicable)

•Adjustableseat

•Hydraulic-bypassvalves

•RolloverProtectionSystem(ROPS)

•Deck-owbafe

RefertotheOperator'sManualtopointoutsafetyprocedures,operation,and

maintenanceprocedures.

ReviewthewarrantystatementasshownintheOperator'sManual.

Describethepostsaleserviceproceduresforyourstore.

Assistthecustomerinllingoutandmailingtheregistrationcardorregisteronlineat

www.Toro.com

EnsurethatthecustomerreceivestheOperator'sManual,engineowner’smanual,

SetupInstructions,andoperatortrainingmaterial.

EnsurethatthecustomerknowsthePartsCatalogisavailableatwww.T oro.com.

Assistthecustomerinloadingthemachineusingafull-widthtrailerramp.

Note:Whenyou,thedealerrepresentative,havenisheddeliveringthemachinetothecustomer,signand

dateinthespaceprovidebelowandkeepacopyofthispagefordealerrecords.Also,thedealermustremind

thecustomertouseafull-widthtrailerramptoloadthemachine.

Signature:Date:

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