TopSenso TopCam 6500 Manual de usuario

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Manual topCam 6500 (Ver. > 3.5.4)

topSenso GmbH

Platanenring 10

D - 61352 Bad Homburg

Germany

Contact:

Tel. +49 6172 944606

Fax +49 6172 944607

E-mail [email protected]

Internet www.topSenso.de

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Table of content

Manual topCam 6500 (Ver. > 3.5.4) .....................................................................................1

1. EMV test ....................................................................................................................3

2. Technical specifications..............................................................................................3

2.1. Scanning field:........................................................................................................3

2.2. Inputs/Outputs:........................................................................................................3

2.3. Interfaces: ...............................................................................................................3

topCam6500 connection panel............................................................................................4

2.4. Dimensions.............................................................................................................4

3. Connector pin assignment HD-15 connector ..............................................................4

4. Connector pin assignment Video output (round socket)...............................................5

5. topCam 6500 lenses....................................................................................................5

6. Symbologies: ..............................................................................................................5

6.1. Data matrix code ECC200 scanning:.......................................................................6

6.2. Bar code scanning: horizontal, vertical or omnidirectional.....................................6

6.3. OCR/OCV ..............................................................................................................6

6.4. Gauge pin (contour tracing).....................................................................................6

7. Installation..................................................................................................................7

7.1. Positioning and scanning distance ...........................................................................7

8. Electrical connection...................................................................................................7

8.1. Power supply ..........................................................................................................7

8.2. In and outputs .........................................................................................................7

8.3. Serial interfaces.......................................................................................................8

8.4. TCP/IP connector....................................................................................................8

9. Control monitor ..........................................................................................................9

10. Code sizes of the data matrix code ..........................................................................9

11. Print quality parameters and their classifications ...................................................10

12. Operation..............................................................................................................10

12.1. The topControl user interface l.........................................................................10

Selection window (window function)............................................................................12

Settings of the data matrix code scan ................................................................................12

Settings bar code scanning................................................................................................13

OCR/OCV scanning settings...........................................................................................14

MICRO PDF 417 (stacked bar code).................................................................................18

Function window..............................................................................................................19

Interface settings...............................................................................................................19

Options.............................................................................................................................20

Output format...................................................................................................................21

Format..............................................................................................................................21

Lighting adjustment from 1-99 .............................................................................................22

13. The user interface topControllite...........................................................................23

14. Error status data matrix code:................................................................................26

15. Error status bar code: ............................................................................................26

16. Trouble shooting...................................................................................................27

17. Scanning the data matrix code in envelope windows .............................................28

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1. EMV test

2. Technical specifications

2.1.Scanning field:

HD: Image area 21 x 17 mm (high density) scanning distance 55 mm

SD: Image area 32 x 25 mm (default density) scanning distance 80 mm

ED: Image area 40 x 30 mm (expanded scanning area) scanning distance 100 mm

Optional: Various focal length and scanning windows

Scanning distance:55 mm/80 mm +/- 5 mm

Lighting:Internal LED flash red (optionally white)

Optional: external lighting

2.2.Inputs/Outputs:

2 potential-free inputs (trigger,

input 2)

2 potential-free outputs, short-circuit-

proof

(continuous current max. 200 mA)

2.3.Interfaces:

1 RS232 process interface

(2400 - 115200 baud)

1 RS232 controlling interface

115200 baud (optional 9600 baud)

1 Ethernet adaptor TCP/IP 100 MB/sec auto negotiation

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topCam6500 connection panel

2.4.Dimensions

Casing: 127 x 68 x 48 mm

3. Connector pin assignment HD-15 connector

HD 15 connector Signal name Description RS-232

connector

with

process

Sub-D 9

RS 232

connector

service

interface

1GND Reference potential

for power supply

2TXD Process interface 2

3RXD Process interface 3

4IN 2 (unused)

5 12-24 volts Power supply

6assigned

7RXD Service interface 3

8assigned

9TXD Service interface 2

10 RS 232 GND Reference potential of

the RS-232 interfaces 5 5

11 IO 12-24 Volt Supply of the

insulated outputs

12 OUT 1 (READ) Output current max.

200 mA

13 OUT 2 (NOREAD) Output current max.

200 mA

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14 IN 1Trigger input

15 IO GND Reference potential

for insulated inputs

4. Connector pin assignment video output (round socket)

The plug is screwable (plug in and tighten)

7-pole miniature socket Signal name HD-15 VGA socket

1 H-Sync 13

2 V-SYNC 14

3GND 6

4GND 10

5Blue 3

6Red 1

7Green 2

5. topCam 6500 lenses

Focal length Distance to codeScanning window

8mm 55 mm 36 x 27 mm

80 mm 56 x 42 mm

12 mm 55 mm 21 x 17 mm

80 mm 32 x 25 mm

100 mm 40 x 30 mm

120 mm 60 x 45 mm

9.5 mm 55 mm 24 x 18 mm

80 mm 34 x 25 mm

95 mm 40 x 30 mm

6. Symbologies:

-Data matrix code ECC 200 (max 35 Hz), max 6m/sec), micro PDF 417, EAN data matrix

-Bar code scanning (code I 2of5, Code 39/32, code 128 A,B,C, EAN 8/13, UPC A/E)

Pharma code (max 40 Hz, max 6m/s)

-OCR/OCV scanning (2 windows max 30 objects (Optional: 2 windows with max 30

objects), window, 1 x adjusting window)

-Gauge-pin recognition (object recognition)

-Label position, distance measurement, print image control

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-Area measurement

6.1.Data matrix code ECC200 scanning:

-dark code on light background (automatic or configurable)

-light code on dark background

-code sizes from 10 x 10 to 48 x 48 square

-all rectangular codes up to 16 x 48

-aligned, 90 degrees aligned +- 30 degrees, independent from rotation position

-evaluation speeds: < 40 Hz

-movement speeds : 6m/s

- data formats data matrix: ASCII,C40,text, X12, Edifact, Base 256, extended Base 256

-maximum data capacity: 348 numerical, 259 ASCII, 172 Bytes

-printing quality parameters (contrast, grid non-uniformity, error correction)

6.2.Bar code scanning: horizontal, vertical or omnidirectional

- code interleaved 2 of 5

- code 39/32

- code 128 A,B,C

-EAN 8/13

-UPC A/E

- pharma code

- optionally with or without check sum

-length specifications

6.3.OCR/OCV

-character set teachable (max 40 characters)

-mask generator

-product storage up to 25 different products

-scanning, verification or pixel counter

- up to 2 different scanning windows

- up to 30 objects per window

- 1 adjusting window

-scalable objects

-adjustable parameters

-light objects on dark background

-dark objects on light background

-also suitable for inkjet code

-scanning speed approximately 3ms/object + image import17ms

-overlay representation

-guided user interface

6.4.Gauge pin (contour tracing)

-gauge pin teachable as object

-tolerance specifications

-display of coordinates

-light or dark object

- Windowsprogramme for representation and teaching of gauge pin

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7. Installation

7.1.Positioning and scanning distance

The topCam6500 is fitted at a distance of 80mm (SD version) from the surface. In case of

reflecting surfaces (e. g. labels) the topCam6500 should be mounted in an inclined position, as

shown in Figure 1, in order to eliminate direct reflections.

Figure 1: Scanning distance and incline of the topCam6500

8. Electrical connection

8.1. Power supply

The topCam6500 is supplied with a direct voltage of 18 volts to 24 volts. The supply voltage

is impressed between pin 5 (+10..24 volts) and pin 1 (GND). The topCam6500 is protected

against incorrect polarity of the supply voltage.

8.2. In and outputs

The optically insulated in and outputs of the topCam6500 have their own supply connections.

The outputs receive their supply voltage of 18-24 volts from pin 11 of the HD-15 connector.

The output signals are PNP signals.

Reference position for the inputs is pin 15 of the HD-15 connector.

The outputs are short-circuit proof. They switch off automatically in case of overload. In

order to reactivate the outputs after such an overload turnoff, switch the supply voltage at the

outputs off and on.

Output 1 (pin 12 of the HD-15 connector) is activated when a code has been scanned

correctly.

Output 2 (pin 13 of the HD-15 connector) shows a scanning error. Polarity and duration of

activation of the outputs are configurable.

Input 1 (pin 14 of the HD-15 connector) serves as a trigger input. The polarity of the trigger

signal is configurable.

Input 2 resets the statistical counters if a voltage is applied on the input for approximately 3

seconds.

If the trigger delay is to be realized by means of an incremental encoder the signal of the

incremental encoder is to be applied on input 2.

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8.3. Serial interfaces

The topCam6500 has two serial interfaces. A process interface and a diagnosis interface. If

the topCam 6500 is integrated in the machine and the process interface is connected the

scanning can be recorded by means of the diagnosis report during the operation. An in process

control is possible.

In addition, simultaneous output of the data to the process port and the diagnosis port is

possible.

The two serial interfaces of the topCam6500 are galvanically isolated from the residual

device, therefore they have their own point of reference (pin 10 of the HD-15 connector).

The first serial interface (pin 2 und 3 of the HD-15 connector) links the topCam6500 with the

process environment.

The second serial interface (pin 7 and 9 of the HD-15 connector) serves as a link between the

topCam6500 and a PC. This interface works with a fixed data rate of 115200 baud, the data

format is 8 data bits, 1 stop bit, no parity.

8.4. TCP/IP connector The TCP/IP allows direct connection by

means of the IP address. The MAC

address is associated with the serial

number of the device which allows

parallel connection of several topCams

with different IP addresses on one

switch. The MAC address cannot be

changed. The IP address can be changed

by a command.This new IP address

will not be activated until a reset is

made. Note! The settings must be saved.

When the topCam 6500 is switched on

the monitor will show the IP address.

Also the process port can be determined

if output of the scanned data is to be made via the RS232 or the TCP/IP port. The Windows

user interface can be operated via the TCP/IP and the RS232 Port. The following commands

can be entered in the command line of the topControl programme:

Changing of the IP address is possible in the menu item SYSTEM ENTER COMMANDO

which will open a window.

The IP address is set to 192.168.120.102 on delivery and can be changed as follows: Enter:

IN:M:t192.168.120.103 in the command window. With the command IN:Q:n n= 0 process

port the RS232 is, n=1 process port is the TCP/IP port.

All changes must be saved in the Flash and will be activated after switching off and switching

on again.

Important!!!! The port address for TCP/IP is port 23

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9. Control monitor

A commercially available VGA monitor can be connected to the 7-pole miniature port. It

displays the image which was recorded last. A compatible link cable is also included in the

delivery of the topCam6500.

Inverse DM code rectangular DM code EAN13 code DM code

This figure shows and image of a VGA monitor with a varying code

10. Code sizes of the data matrix code

Symbol size Data region Data bytes error correction Data capacity max rectifiable

vert horiz. num alpha byte bytes

10 10 8 x 8 3 5 6 3 1 2

12 12 10 x 10 5 7 10 6 3 3

14 14 12 x 12 8 10 16 10 6 5

16 16 14 x 14 12 12 24 16 10 6

18 18 16 x 16 18 14 36 25 16 7

20 20 18 x 18 22 18 44 31 20 9

22 22 20 x 20 30 20 60 43 28 10

24 24 22 x 22 36 24 72 52 34 12

26 26 24 x 24 44 28 88 64 42 14

32 32 28 x 28 62 36 124 91 60 18

36 36 32 x 32 86 42 172 127 84 21

40 40 36 x 36 114 48 228 169 112 24

44 44 40 x 40 144 56 288 214 142 28

48 48 44 x 44 174 68 348 259 172 34

8 18 6 x 16 5 7 10 6 3 3

8 32 6 x 28 10 11 20 13 8 5

12 26 10 x 24 16 14 32 22 14 7

12 36 10 x 32 22 18 44 34 20 9

16 36 14 x 32 32 24 64 46 30 12

16 48 14 x 44 49 28 98 72 47 14

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11. Print quality parameters and their classifications

Quality class Contrast error correction Grid non-uniformity Axial non-uniformity

A>=70 >=62 <=38 <=6

B>=55 >=50 <=50 <=8

C>=40 >=37 <=63 <=10

D>=20 >=25 <=75 <=12

F< 20 < 25 > 75 > 12

12. Operation

All parameters relevant for the operation of the topCam6500 can be easily set by means of the

operation programme topCamControl. In addition, this programme allows to store device

settings and to save recorded images.

12.1. The topControluser interface

The topControl user interface allows operation of the topCam6500 via a PC COM port or to

establish a communication via Ethernet for the topCam using an Ethernet adapter.

When the programme is started for the first time it will be asked if the topCam is to be

controlled via the RS232 or the TCP/IP Ethernet connection.

Selecting the connection

If the COM port connection is selected the system’s available COM interfaces will be

scanned; if more than one interface is available the programme will scan for the COM port to

which the topCam is connected when being started for the first time.

Connection to RS232 with adjustable parameters

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