Tone NITRO Manual de usuario

  

   

  

TONE NITRO

.

1  32

Contents



Page

Seite

1 Implementation

1.1 Introduction

1.2 Mode of operation

1.3 Specifications

1.4 EG Declaration of conformity

1.5 FDA Declaration of conformity

2 Safety instructions

2.1 General safety instructions

2.2 Danger of electric

2.3 Danger of excessive system pressure

2.4 Danger of operating refrigeration

2.5 Danger of operating heating-

2.6 Danger of rotating parts

2.7 Danger of sheet-metal edges

3 Requirements for the setup location

3.1 General requirements

3.2 Electrical connections

3.3 Setup location

4 Installation

4.1 Illustration

4.2 Items delivered

4.3 Bag-in-Box & Nitro Canister

5 Commissioning and Decommissioning

5.1 Commissioning

5.1.1 Commissioning (Step-by-step)

5.1.2 First time Installation

5.1.3 Connection of Bag-in-Box

5.1.4 Start-up the device

5.1.5 Adjusting the air supply for foaming

5.1.6 Adjusting the cooling

5.1.7 NITRO or PUR(e)-Mode

5.2 Daily Operation ending

5.3 Daily check

6 Hygiene, cleaning and maintaining

6.1 Hygienic handling

6.2 Idle time without operation

6.3 Cleaning

6.3.1 Cleaning protocol

6.3.2 Daily Operating ending

6.3.3 Cleaning of Tap unit

6.3.4 Daily cleaning of perlator unit

6.3.5 Filling the cleaning canister

6.3.6 Chemical cleaning

6.4 Maintaining

6.5 Maintenance step A: O-Ring / Nozzle

6.6 Maintenance step B: Chemical purification

7. Flow diagram and circuit diagram

7.1 Flow diagram

7.2 circuit diagram

8. Ersatz- und Verschleißteilliste

9. EG declaration of conformity

10 Part list

11 Trouble shooting

12 Contact data and service

1 

1.1 

1.2  

1.3  

1.4 EG  

1.5 FDA   

2    

2.1     

2.2    

2.3     

2.4   



2.5    

2.6   

2.7    



3    

3.1  

3.2  

3.3  

4. 

4.1 

4.2 

4.3 --  -

5.      



5.1   

5.1.1    ()

5.1.2  

5.1.3  “--”

5.1.4  

5.1.5    



5.1.6  

5.1.7 NITRO  Pur()-

5.2   

5.3  

6 ,   

6.1  

6.2    

6.3 

6.3.1  

6.3.2   

6.3.3  

6.3.4   

6.3.5    

6.3.6  

6.4 . 

6.5 .   : 

/ 

6.6 .   B:  

7. -   

7.1 -

7.2  

8.  

9. EG  

10    

11  

12    



. 2  32

1 Implementation / 

1.1 Introduction / 

Dear Valued Customer!

Thank you for choosing TONE NITRO.

Please read and retain these operating

instructions!

Check the device for transport damage

immediately after delivery. As the

circumstances require contact the

manufacturer or shipping company. The

warranty excludes all damage attributable to

improper use.

Errors and technical changes excepted.

Gebrueder Schultes GmbH & Co. KG /

Schultes Maschinenbau GmbH constantly

extends their products according to the

corporate policy. Schultes Maschinenbau

GmbH reserves the right to make changes to

the product describes in this technical

documentation without prior notice.

Reprints of any kind without prior written

authorization by Gebrueder Schultes GmbH &

Co. KG / Schultes Maschinenbau GmbH are

strictly prohibited.

All mentioned brands and names in this

technical documentation refer to the relevant

companies and their products. Gebrueder

Schultes GmbH & Co. KG / Schultes

Maschinenbau GmbH claims no right of

possession to brands and names but their

own.

Please read this manual carefully before

operating and retain it for future reference!

 !

,   TONE NITRO.

,    

  !

    

    .

   ( 

),   -

    .

   ,

   .

    .

Gebrueder Schultes GmbH & Co. KG / Schultes

Maschinenbau GmbH  

    

 . Schultes

Maschinenbau GmbH    

   ,  

  , 

 .

   

  

Gebrueder Schultes GmbH & Co. KG / Schultes

Maschinenbau GmbH  .

      

   

    .

Gebrueder Schultes GmbH &Co. KG / Schultes

Maschinenbau GmbH    

   ,  

.

,  

   

    

 .

  :

, ,  

   .

Information sign:

Information.

I :

.

Warning sign:

Attention!

 :

!

Mandatory sign:

Please ensure that you read

this information carefully

. 3  32

1.2 Mode of operation /  

The TONE NITRO unites diverse functions in a

single device:

§ Suction of Cold brew from an

unpressurized vessel

(= Bag-In-Box)

§ Nitrogenation

§ Refrigeration of Cold brew in an

integrated cooling unit

§ Drawing according to Stout-style

TONE NITRO   

  :

*    

 

(= --)

* 

*    

  

*   -

1.3 Specifications /  

Continuous output capacity

at 17°C

7°C

40 l / h

Continuous output capacity

at 22°C

7°C

15 l / h

Built in compressor

Yes

Minimal cooling capacity

4 °C

Cold brew tapping

temperature

5°-8°C (+/- 2°C)

Required cooling time

2 – 4 min.

Supply voltage

230 V / 50 Hz

Coolant

R – 134a

Electric power

300 W

Weight

23,5 kg

Measurements

B: 26 cm

T: 32 cm + 12,5

cm (=Spigots)

H: 35 cm





 17 ° C

7°C

40  / 

 

 22°C

7°C

15 / 

 



 



4 °C

  

5°-8°C (+/- 2°C)

 

2 – 4 .



230  / 50 



R – 134a



300 

 :

23,5 

:

: 26 

: 32 cm + 12,5 

: 35 

Note: No external nitrogen bottle is required as the

device uses atmospheric nitrogen.

:  

   , .. 

  

1.4 EG Declaration of conformity / EG -  

This device conforms to the stipulations of the

following directives:

• EMC directive 2014/30/EU

• LVD directive 2014/35/EU

  

  

§ EMV- 2014/30/EU

§ NSP- 2014/35/EU

1.5 FDA Declaration of conformity / FDA - 

All parts in contact with the medium and sealing

compounds used in the TONE NITRO conform to

the requirements of the FDA (Food and Drug

Administration).

 ,    

 ,  

TONE NITRO,   FDA

(Food and Drug Administration).

. 4  32

2 Safety instructions /  

2.1 General safety instructions /     

The construction of this device corresponds with

state-of-art technology. Operational reliability is

ensured only if the instrument is properly used

according to the specifications in the operating

manual. Work instructions must be handled having

regard to following endangerments.

While establishing and operating the TONE NITRO.

We refer to the observance and compliance of the

following relevant laws, regulations and policies:

   

 . 

    

    

,    

.    

    .

    TONE NITRO. 

   

   :

1. Equipment and Product Safety Act – GPSG

2. Occupational Safety and Health Act – ArbSchG

3. Ordinance on Industrial Safety and Health –

BetrSichV

4. Food Hygiene Regulation – LMHV

5. Beverage Dispensing System Regulation –

SchankV (until 30.06.2005)

6. Technical Rules for Beverage Dispenser Units

(TRSK and DIN standards)

7. Ordinance on Hazardous Substances (GHS 05

Corrosion)

8. General Acknowledged Rules of Technology

1.     

-GPSG

2.      -ArbSchG

3.     

 -BetrSichV

4.    -LMHV

5.    -SchankV

( 30.06.2005)

6.     

( TRSK  DIN)

7.     ( 05

)

8.    

Relevant corresponding country-specific policies

and regulations must be applied.

No changes or modifications may be carried out on

parts relevant to safety as it automatically leads to

the expiration of any guarantee rights.

Check the device for externally visible damage or

defects at least daily. Contact a qualified service

technician if changes or repair work arise. The mains

plug may only be replaced by an authorized

technical staff. Use only original replacement parts

and accessories.

Make sure that only authorized persons work on the

device and that the operating personnel is equipped

with this operating instruction.

Make sure that no unauthorized person makes

modifications of the settings or interferes the

operating of the device.

Schultes Maschinenbau GmbH assumes no liability

for errors or damages caused by non-original parts

or accessories, improper handling or use outside the

rules.

    

.

     

   , 

  ,  

    

   .

    

     

   .  

   

   

  .  

   

  .

   

  .

,     

    

    

.

,     

    

.

Schultes Maschinenbau GmbH  

    ,

   

,   

   .

 5  32

2.2 Danger of electric current /    

The power plug must be removed before

opening the unit!

Opening the device, modifications to the electronics

and exchanging electric components including the

mains plug may only be made by authorized

technical staff. Before carrying out repair work,

always pull out the mains plug. This also applies for

the cleaning process. The device may only be

connected to a grounded protected contact socket.

A device with damaged mains plug must not be

operated.

Never touch any electric components with damp

or wet hands, as it may result into as electric

shock!

   

   !

 ,   

  ,  

,   

  . 

    

  .      

.     

    .

     

 

    

   

,      

  !

2.3 Danger of excessive system pressure /    



During operation, certain parts of the device

represent a potential source of danger as they

are subject to excess pressure. Do not remove

or dismantle any pressurized parts.

    

  

 ,   

  . 

    ,

  .

2.4 Danger of operating refrigeration /   



The evaporating temperature in the coolant circuit

may amount up to -10°C. Therefore, a potential

source of danger exists while maintaining and

cleaning relevant tempered components without

suitable preventive measures.

    

  -10°C.  ,

   

    

   

 .

2.5 Danger of operating heating-up /    

Do not touch the compressor, the condenser,

engines and pipelines as they may heat up during

operation as it may cause injuries.

   , ,

  , ..  

   :    

.

2.6 Danger of rotating parts /   

Do not touch the fan blades while the device is

switched on.

    , 

 

2.7 Danger of sheet-metal edges /    

Despite constructional prevention, sheet-metal

edges represent a remaining risk of injury.

   

    ,

     

.

 6  32

3 Requirements for the setup location/   



3.1 General requirements /  

Observe the relevant national requirements

regarding the installation location. Please note the

Technical Rules for Beverage Dispenser Units

(TRSK 400 “Installation of Beverage Dispensing

systems”) since TONE NITRO is a modified

dispensing system.

    

,   .

    

   (TRSK 400 “

  ”),   TONE

NITRO   

  .

Attention: Low voltage can damage the

compressor. The same applies if several devices

are powered by one power connection.

The power plug must be accessible at all times.

:   

 .   

,   

    .

     

 

3.2 Electrical connections /  

see Technical data / .  

Fuse protection

max. 16 A

Voltage

230 V∼ +/- 10% 50 Hz

Electric power

300 W

.  . 16 

 230 +/- 10% 50 Hz



300 

3.3 Setup location /  

An adequate ventilation must be ensured. The

distance to the wall should be at least 30 cm.

Attention:

Do not block the ventilation slits. Other than that, a

lack of cooling may occur and result in a system

failure.

Attention:

Never lay the device close to heat sources or into

direct sunlight.

Attention:

Under no circumstances should liquids be poured

into the upper opening of the device, otherwise

there is a risk of short circuit!

  

.    

   30 .

:

   .

   

,     .

:

     

    

 .

:

     

  ,   

 !

 7  32

4 Installation / 

4.1 Illustration / 

frontal view /  

rear view /    

side view /  

 8  32

4.2 Items delivered /

The following items are packaged with the device.

   

  :

Pos.

Picture / 

Amount /

-

Article- No. /

 󱂷

Article name /



Product Information /



103010



“”

Perlator-unit

„green“

,   /

Perlator unit consisting of:

1 X - 103011-- A

“”/ „green“

3 X - 103012- - B

”” / „green“

1 X - 103013- C

“”/ „green“

108011



 

O-Ring Set

(hose)



 

 

O-ring set silicone for suction

hoses

102010



"TONE Nitro"

Tap "TONE Nitro"

  TONE Nitro 

  Nitro DP

Tap for TONE Nitro with "Nitro

DP” laser engraving

104010

 V

"TONE Nitro"

Handle V „TONE Nitro“

 - “”  TONE Nitro

V-   

 “Nitro DP-25”,

    

Handle for TONE Nitro in

V-form with "Nitro DP-25”

Laser engraving, handmade

from German oak

105010

  

CMB-

Suctionhose with CMB

– connection

 

 TONE NITRO  CMB-



Suction hose for TONE Nitro

with CMB connection

 9  32

109010

  EU

Power cable EU (L)

  EU

Power cable EU (L)

106018



Drip tray

  TONE Nitro

Drip tray for TONE Nitro

systems

107016

 



Cleaning plan

  



  

 

Cleaning plan for protocolling

the performed cleaning

operations

107017

  

Cleaning set

 :

 5 

  3X

 



consisting of

Cleaning canister 5l

Cleaning powder 3X

cleaning ball

cleaning brush

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Tabla de contenidos

Otros manuales de Cafetera de Tone

Tone

Tone NITRO Manual de usuario

Tone

Tone TOUCH 01 Manual de usuario

Tone

Tone TOUCH 02 Manual de usuario

Tone

Tone TOUCH 03 Guía

Tone

Tone TOUCH 02 Guía

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