Tixi HM20 Manual de usuario

TAM-HM-EN

Tixi Alarm Modem

Hardware Manual

HM20 HM21 HM27

HM30 - HM34

HM41 HM47

HM71 HM76

Version 1.2.3

July 2007

This manual is protected by copyright. Any further sale is prohibited without the express and written

consent of publisher. This also applies to copies, microfilm copies, translations and the storage and

processing on electronic data-processing systems.

Company and brand names used in this manual may be Registered Trademarks of the appropriate

company, even if not explicitly stated so.

Tabel Of Contents

1Alarm Modems At A Glance.........................................................................................................6

1.1 State-Of-The-Art Communication.........................................................................................6

1.2 Easy to retrofit......................................................................................................................6

2Function Overview........................................................................................................................7

2.1 Integrated PLC Protocols.....................................................................................................7

2.2 Alarm Notification with Confirmation ....................................................................................7

2.3 Remote switching via SMS and Express-E-Mail..................................................................7

2.4 PLC Data Logging................................................................................................................8

2.5 Teleservice via PC ...............................................................................................................8

2.6 Web Server inside the Tixi Alarm Modem............................................................................8

2.7 Web Portal with Database and Facility Record....................................................................8

2.8 Pump alarm application example.........................................................................................9

3Model and Equipment Versions ................................................................................................10

3.1 Interfaces and Terminals....................................................................................................10

3.2 Tixi I/O Modules .................................................................................................................10

3.3 Analog Inputs .....................................................................................................................10

3.4 Memory Modules................................................................................................................10

4Sending SMS in a land-line network.........................................................................................11

4.1 Sending SMS to the land-line network...............................................................................11

4.2 Sending SMS to the mobile network..................................................................................12

5Installation and Mounting..........................................................................................................13

5.1 Overview of Terminals........................................................................................................13

5.2 Meaning of LEDs................................................................................................................14

5.3 Dimensions.........................................................................................................................14

5.4 Installation..........................................................................................................................15

5.5 Connecting to the Telephone Network...............................................................................16

6Interfaces.....................................................................................................................................17

6.1 COM1 – RS232 (jack)........................................................................................................17

6.2 COM2 – RS232 (plug)........................................................................................................17

6.3 COM2 - RS485 / RS422.....................................................................................................17

6.4 COM2 - MPI (Multi Point Interface)....................................................................................21

6.5 COM3 - M-Bus ...................................................................................................................22

6.6 S0 Power Interface.............................................................................................................22

7Digital and analog I/Os...............................................................................................................23

7.1 Digital Input ........................................................................................................................23

7.2 Analog Input.......................................................................................................................23

7.3 Digital Output......................................................................................................................23

7.4 Relay Output ......................................................................................................................23

8Power Supply..............................................................................................................................24

9Operation.....................................................................................................................................25

10 Configuration and projects ....................................................................................................25

10.1 Initial configuration .............................................................................................................25

10.2 Loading projects in the TAM...............................................................................................25

10.3 Loading projects in the TAM remotely................................................................................25

10.4 Operating modes: Modem mode and TiXML mode ...........................................................26

11 Tixi Software............................................................................................................................28

11.1 Secure Login: Access Protection .......................................................................................29

11.2 Remote Access..................................................................................................................29

11.3 TiXML Console: TICO........................................................................................................29

12 PLC Communication...............................................................................................................30

12.1 PLC Drivers inside the Tixi Alarm Modem..........................................................................30

12.2 Mitsubishi Alpha XL............................................................................................................31

12.3 Mitsubishi MELSEC FX......................................................................................................32

12.4 Siemens Simatic S7-200 (RS485)......................................................................................33

12.5 Siemens Simatic S7-300/400 (MPI)...................................................................................33

12.6 SAIA Burgess S-Bus..........................................................................................................34

12.7 Carel Macroplus.................................................................................................................35

12.8 ABB AC010........................................................................................................................35

12.9 Allen Bradley Pico GFX......................................................................................................35

12.10 Allen Bradley Pico Serie A + B...........................................................................................36

12.11 Berthel ModuCon ...............................................................................................................36

12.12 Moeller Easy 400/500/600/700...........................................................................................37

12.13 Moeller Easy 800/MFD.......................................................................................................37

12.14 Moeller PS306/316, PS4-200 und PS4-300.......................................................................37

12.15 Moeller XC/XVC.................................................................................................................38

12.16 Moeller easy control...........................................................................................................38

12.17 VIPA...................................................................................................................................39

13 S7-300/400 TS Adapter, MPI (HM7x)......................................................................................40

13.1 Simatic PG/PC Interface ....................................................................................................40

13.2 TS Adapter Parameters......................................................................................................41

14 Appendix..................................................................................................................................42

14.1 Technical Data ...................................................................................................................42

14.2 LEDs, Reset, Update, Error Diagnosis...............................................................................45

14.3 Accessories........................................................................................................................46

14.4 Tixi Alarm Modem Models..................................................................................................48

Security Advice

Intended Target Audience

This manual is aimed exclusively at suitably qualified electrical engineering specialists that are

familiar with the safety standards required for electrical engineering and automation. The engineering,

installation, commissioning, maintenance and testing of devices must only be carried out by qualified

electrical technicians. Unless otherwise stated in this manual or other manuals, any intervention in the

hardware and software of our products must only be carried out by our specialists.

Proper Use

Tixi Alarm Modems are only designed for use in the application fields described in this manual.

Ensure that all the specifications stated in this manual are observed. Unqualified interventions in the

hardware or software, and failure to observe the warnings stated in this manual or on the product may

lead to serious injury or material damage. No liability is accepted in such cases and any warranty

claims become invalid.

Safety Instructions

The safety and accident prevention regulations specified for the application concerned must be

observed during the engineering, installation, maintenance and testing of devices.

This manual contains special instructions that are important for the safe and proper handling of the

device. The warning symbols of the individual instructions have the following meaning:

DANGER:

Means that there is a danger to the life and health of the user if the relevant safety

measures are not taken.

ATTENTION:

Is a warning of possible damage to the device, software or other material damage if the

relevant safety measures are not taken.

1Alarm Modems At A Glance

Tixi Alarm Modems are new automatic modems with a large data memory, several functions and

integrated Internet technology. They are designed as intelligent communication computers with a 32-

bit power CPU and a 2 MB non-volatile Flash memory. This can be expanded by up to 64 MB, thus

providing enough space for your data requirements now and in the future.

Tixi Alarm Modems are fully automatic and can

• send alarm and status messages via SMS, Express E-Mail, E-mail or fax

• receive switch commands via SMS or Express E-Mail and forward them to a PLC,

• send the data of a connected PLC/system,

• exchange data between PLC/systems

What's more:

• You can use them as "normal" modems for the remote access of PLCs or systems, and the

programming software of the PLC can generally be used for this.

1.1 State-Of-The-Art Communication

The Tixi Alarm Modem can communicate directly with the PLCs of several manufacturers using the

relevant PLC protocol. Different bus systems are also supported. User-friendly XML-based software

programs enable the required functions to be configured easily. The over twenty-year-old history of

modems being controlled by primitive AT commands can now be forgotten at last.

The wide range of features available on the Tixi Alarm Modems provide solutions for a number of

applications such as the monitoring of temperature, pressures, levels, or the activation of motors,

fans, pumps, slide valves and flaps.

1.2 Easy to retrofit

Tixi Alarm Modems can be integrated in existing systems with a minimum of effort. The

communication protocols of commonly used PLCs are already implemented and so modifications to

the PLC program are normally not required.

2Function Overview

2.1 Integrated PLC Protocols

Tixi Alarm Modems can communicate directly with the PLCs of leading manufacturers using the

relevant PLC protocol, and access PLC variables, markers and ports via the PLC programming

interface. This can be achieved without having to adapt the PLC program or load a special function

block for communication.

These protocols are supported:

• ABB

• Allen Bradley

• Berthel

• Carel

• Tixi

• Modbus

• Moeller

• SAIA

• Siemens

• Tixibus

• VIPA

OEM Protocols

Manufacturers (OEM) and customers with special PLCs may take advantage of one of these options:

• Common access to Modbus industrial standard or to the TixiBus protocol

• Tixi.Com implements the appropriate protocol into the Tixi Alarm Modems.

2.2 Alarm Notification with Confirmation

Tixi Alarm Modems are fully automatic and can send status and fault messages to any recipient via

SMS, fax, E-mail or Express E-Mail. Messages can be triggered by PLC variables.

Address book:

The SMS, fax and E-mail addresses (max. 100) are managed in an address book.

Messages:

The message texts (max. 100) can contain up to 100 actual values from the PLC and can be of

any required length when used with faxes and E-mails.

Alarms:

Up to 100 alarms and actions such as switching commands can be defined.

Alarm cascade and acknowledgments:

Any number of freely definable alarm levels can be set up if message acknowledgment is

required. If a message is not acknowledged within a specified time, other recipients can be

notified. This can be cascaded as required.

2.3 Remote switching via SMS and Express-E-Mail

A short command via SMS or Express E-Mail can switch the optional outputs of the Tixi Alarm Modem

and those of a connected PLC. PLC variables can also be set in this way.

The execution of the command can also be acknowledged. 100 SMS switch commands with up to 10

parameters each can be defined as required. PLC variables can be queried simply and quickly by

SMS command without the need for a PC.

2.4 PLC Data Logging

Tixi Alarm Modems may record any PLC data (variables, ports) and system data with timestamp

inside the non-volatile Flash memory (2 MB - 66 MB). The poll cycle may be adjusted at will, as well

as the extent of data being logged.

The logged data is sent as XML text file or as Excel-compliant CSV via E-mail, Express E-Mail or Fax.

This may be triggered periodically via scheduler, or by a specific event occuring. There may be

several logfiles in use at the same time. The memory acts as a ring buffer.

2.5 Teleservice via PC

A Tixi Alarm Modem can be used to handle the remote maintenance of several controllers via a

telephone line. This is usually possible with the programming software in use. The variables and I/O

ports of the PLC can also be read or written remotely with the Tixi Alarm Editor (TILA). The entire

configuration of the Tixi Alarm Modem can be carried out by remote dial-in and the logged data can

be read “manually".

Secure Login

Optimum security is ensured since unauthorized dial-in attempts are prevented by means of a

2.6 Web Server inside the Tixi Alarm Modem

Web server functionality is implemented inside the Tixi Alarm Modem, so any web browser may be

used to visualize facility status, PLC data and logfiles respective alter these by mouse click.

For that purpose, merely some HTML pages need to lodge inside the modem. Access is done via

telephone network. Static IP addresses are not necessary.

2.7 Web Portal with Database and Facility Record

A variety of PLC systems and Tixi Alarm Modems may me administered by means of a SQL

database. Logged data may be stored, analyzed and visualized here.

Authorized users only are granted access to these data. The database may be adapted to custom

needs with ease and is open to other systems as well.

2.8 Pump alarm application example

The following example shows how you can use the wide range of functions of the Tixi Alarm Modem

to handle complex tasks automatically:

Pump alarm:

• Send an E-mail, a fax and an SMS to three different destinations

if input 312 on the PLC closes.

• Wait 10 minutes for a confirmation via SMS.

Service technicians can query status values by SMS (or dial-in and PC).

• Wait for a switching command for pump 2.

• If the SMS confirmation does not come in 10 minutes,

start a new alarm message cascade to other recipients.

• If the switch command for switching on the reserve pump has been received,

switch on the PLC output 17 (or a relay).

• After 5 minutes, send a status message via SMS and E-mail if pump 2 is running or not.

• If not so, send SMS, fax and E-mail to fire brigade and others. Send an alarm notification to a

web-based SQL database.

• Send the last 72 hours logged data as Excel-compliant CSV file to two E-mail recipients or to a

web-based SQL database.

3Model and Equipment Versions

3.1 Interfaces and Terminals

The basic functions of HM series Tixi Alarm Modems are identical. Only the type and number of

interfaces and I/Os may vary, according to the model used.

Interface HM20 HM21 HM27 HM3x HM41 HM47 HM71 HM76

COM1 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232

COM2 - RS232 RS232 RS232 RS485/422 RS485/422 MPI MPI

Digital inputs - - 2 0…12* - 2 - 2

Analog inputs - - 1 1 - 1 - 1

Digital outputs - - 2 0…4* - 2 - 2

Relay outputs - - 1 - - 1 - -

* Different I/O configurations are available upon request as OEM versions.

3.2 Tixi I/O Modules

As supplies, there are Tixi I/O modules available for the HM series of Tixi Alarm Modems, which allow

the device being expanded by up to 128 additional in- or outputs. Using the Tixi-I/O-Bus, up to 8

extension modules (with up to 128 I/Os) may be connected to the Tixi Alarm Modem. The Tixi-I/O-Bus

may be used for custom applications, too.

I/O Module Description

XP84D 8 digital inputs, 4 digital outputs

XP88D 8 digital inputs, 8 digital outputs

XP84DR 8 digital inputs, 4 relay outputs

3.3 Analog Inputs

Some models of the Tixi Alarm Modem feature a analog input port. In case you need more than one

of such ports, we recommend to connect a small PLC (e.g. a Tixi Alpha XL) to the Tixi Alarm Modem

and utilize the analog inputs of that PLC.

3.4 Memory Modules

Tixi Alarm Modems are equipped with 2 MB flash memory which saves data even without power

supply. Additional memory modules allow to expand this memory to up to 66 MB.

Memory Module Description

XC016 Tixi Flash Memory Module 16 MB

XC032 Tixi Flash Memory Module 32 MB

XC064 Tixi Flash Memory Module 64 MB

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