Thiele UPSW2000HV Manual de usuario

Sinewave Inverters

2U 19” Rack-mount Model

UPSW2000HV and UPSW3000HV

User’s manual

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Manual UPSW-HV.doc 2/16 Version 1.10.15

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Manual UPSW-HV.doc 3/16 Version 1.10.15

1 Warranty

RIPEnergy is not manufacturer of these units . All technical information’s, data’s and dimension’s rely on infor-

mation’s given by the manufacturer. Therefore RIPEnergy AG is not responsible for the data’s provided in this

manual. Should work take place, which is not in accordance with guidelines, local rules, instruction’s or specifica-

tion’s, damage may occur. All of these matters will lead to loss of warranty. RIPEnergy AG can not accept any

liability for damages or costs arising due to the use of these inverters.

2 Distributor’s address

3 Retail dealer’s address / Date of purchase

...............................................................................................................

Vorderer Weinberg 26

DE-71522 Backnang

Telefon +49 (0)7191 3560-0 • (Telefax -19)

www.thiele-electronic.de • [email protected]

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Manual UPSW-HV.doc 4/16 Version 1.10.15

Contents

1Warranty .............................................................................................................................. 3

2Distributor’s address ............................................................................................................ 3

3Retail dealer’s address / Date of purchase .......................................................................... 3

4General Information ............................................................................................................. 5

5Use of this manual ............................................................................................................... 5

6Limitation of liability ............................................................................................................. 5

7Warranty specifications (short form) .................................................................................... 6

8Unpacking............................................................................................................................ 6

9Environmental protection ..................................................................................................... 6

10 Description of the inverter .................................................................................................... 6

11 Block Diagram ..................................................................................................................... 7

12 Safety Information ............................................................................................................... 7

12.1 General information .................................................................................................................. 7

12.2 Working with batteries .............................................................................................................. 8

13 Planning and mounting the inverter ..................................................................................... 8

13.1 Required power draw ................................................................................................................ 8

13.2 Installation ................................................................................................................................ 8

13.3 DC-Wiring ................................................................................................................................. 8

13.4 AC-Wiring ................................................................................................................................. 9

13.5 Grounding ................................................................................................................................. 9

14 Remote control unit ............................................................................................................. 9

15 Configure the inverter prior to operation ............................................................................ 10

15.1 Frequency setting ................................................................................................................... 10

15.2 Sleep mode/ Power saving mode (automatic load detection) ................................................. 10

15.3 Optional PC RS 232 connection ............................................................................................. 10

15.4 Output Voltage Tune ACV-ADJ .............................................................................................. 10

16 Operation ........................................................................................................................... 10

17 Display ............................................................................................................................... 11

17.1 Output Voltage Indicator ......................................................................................................... 11

17.2 Output Current Indicator ......................................................................................................... 11

17.3 Output Watts Indicator ............................................................................................................ 11

17.4 Input DC Voltage Indicator ...................................................................................................... 11

17.5 Temperature Indicator ............................................................................................................ 11

17.6 Output Frequency DC Indicator .............................................................................................. 11

17.7 Over voltage protection indicator: (OVP) ................................................................................ 12

17.8 Under voltage protection indicator: (UVP) .............................................................................. 12

17.9 Over temp protection indicator: (OTP) .................................................................................... 12

17.10 Overload protection indicator: (OLP) ...................................................................................... 12

18 Operating Status ................................................................................................................ 13

18.1 UPS Mode (OFF line UPS) ..................................................................................................... 13

18.2 Inverter Mode (Online UPS) ................................................................................................... 13

19 Technical data ................................................................................................................... 14

20 Trouble shooting ................................................................................................................ 15

21 Maintenance ...................................................................................................................... 16

22 Further assistance and sending the unit for repair............................................................. 16

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Manual UPSW-HV.doc 5/16 Version 1.10.15

4 General Information

Thank you for choosing a product supplied by RIPEnergy AG. The product you have bought is manufactured to

meet the highest quality standards. Our manufacturers have a very long experience in manufacturing of high end

electronic equipment.

5 Use of this manual

This user’s manual contains the information you need to install and operate this inverter correctly. Check that you

have the correct manual for your unit.

It is valid for the following units :

Sinewave Inverter UPSW-HV 2000-110-230 and 2000-220-230

Sinewave Inverter UPSW-HV 3000-110-230 and 3000-220-230

Read the manual carefully before installing or operating the inverter. If you do not understand or are

uncertain about any operation or information, please contact your dealer. He will be able to help you

with an explanation or will demonstrate the operation.

The user must always have access to the user’s manual.

These inverters must be only installed by qualified, authorized and trained personnel familiar with

the locally applicable standards and taking into consideration all relevant safety guidelines and

measures!

Never remove the type number plate. Important technical information required for service or delivery

of spare parts can be derived from the type number plate.

Modifications or breaking the warranty label without a written permission from RIPEnergy AG means

that warranty is lost immediately!

Always contact your dealer first if you have any problems.

6 Limitation of liability

RIPEnergy AG is not responsible or liable for any loss, damage or costs arising from operating these inverters.

The products supplied by RIPEnergy AG are not for application’s in any medical equipment intended for use as a

component of any life support system. If products are used in such systems, a specific written agreement be-

tween the manufacturer, RIPEnergy AG and the installer/manufacturer of the system is needed. In addition, the

manufacturer of the system must agree to indemnify RIPEnergy AG from any claims arising from use of products

supplied by RIPEnergy AG in the life support equipment.

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Manual UPSW-HV.doc 6/16 Version 1.10.15

7 Warranty specifications (short form)

The inverters are built for RIPEnergy AG in according to the legally applicable standards. During production, and

prior to delivery, all products are tested and inspected. RIPEnergy AG is looking to find the best available prod-

ucts on the market. Good quality parts and the latest technology of the units will ensure a long lasting and trouble

free operation of these units.

If any problem occurs during warranty period, please contact your dealer first. He is able to serve you with instruc-

tions and explains you how to send the unit to the nearest service center, if necessary.

Warranty can only be guaranteed if you enclose a document (Invoice or delivery documents) to the defective

units.

Damage attributable to normal wear and tear, overload or improper handling or installation is not covered by the

warranty.

Modifications or breaking the warranty label without a written permission from RIPEnergy AG means that the

warranty is lost immediately!

Always return the units in it’s original package and completely assembled. A short description of the fail-

ure/problem will help us to serve you better.

RIPEnergy AG is not paying for costs arising for transport of the unit or damage that arise during the time the unit

is unserviceable. The general terms of delivery and terms of sale of RIPEnergy AG are valid.

Do not return units before authorized by RIPEnergy AG.

RIPEnergy AG will provide instructions and RMA number.

8 Unpacking

After unpacking, carefully check the inverter for possible damage. If any damage due to transport is visible imme-

diately contact your dealer for further instructions.

Keep the original packing in case you need it to transport the inverter later.

9 Environmental protection

RIPEnergy AG continually commits a considerable part of its resources towards minimizing the environmental

impact of its products. The inverter is manufactured with valuable materials and easy to recycle.

10 Description of the inverter

The model UPSW2000HV and UPSW3000HV pure sinewave inverter supplies a 230VAC output volt-

age either from a 110V or 220VDC power source. The shape of the output voltage is pure sinewave -

clean power as from the grid.

The inverter design is based on state of the art high frequency technology. All functions are controlled

by a microprocessor. Extra input and output filtering to reduce EMI to extremely low levels. Reliability

features include an input fuse, thermal shutdown, current limiting and output short circuit shutdown

with automatic recovery.

The input and output is fully isolated. The superb overload capability supplies short time peak power to

start heavy equipment such as pumps and compressors.

YOUR CONNECTION TO SAFETY

Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de

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Manual UPSW-HV.doc 7/16 Version 1.10.15

11 Block Diagram

Version Inverter priority Version Grid priority

12 Safety Information

12.1 General information

Read the manual carefully before installing or operating the inverter. If you do not understand or are uncertain

about any operation or information please contact your dealer. Before installation you must be aware of local

standards and rules applicable to use such equipment. For installation and use of the inverter pay attention to

local applicable standards, all relevant safety guidelines and measures. These rules may be different to the infor-

mation’s provided in this manual.

High voltages up to 1200V inside the inverter! Never open the enclosure. High voltage may harm or even kill

persons or animals. Never touch wires or blank connectors. Do not operate the inverter with damaged or sub-

standard wiring.

Warning! While sleep mode is active the inverter AC-Output is active and high voltage is present at the AC-

Output. To detect a load the inverter is sending 230VAC-Pulses to the AC-Output.

Check local standards for lightning protection of inverter systems.

No other inverter output, AC-Generator or other AC-Source may be connected to the inverters AC-Output. The

inverter will be destroyed immediately!

The enclosure may heat up to 80°C! Never obstruct louvers nor place other items on the inverters enclosure. If

ventilation is not sufficient the unit may overheat and an automatic shut off may occur.

Even if DC-Wiring is not longer connected to the batteries, inbuilt large capacitors may hold Dc-Voltage for an

extended period of time. The inverter may only be opened by skilled and authorized personnel.

Modifications without a written permission from RIPEnergy AG means that warranty is lost immediately!

The inverter contains components which can produce arks and sparks. To prevent fire or explosion, do not install

or operate in compartments containing batteries or flammable materials. Never use or operate the unit where

there is danger of gas- or dust explosion.

After automatic shut down of the inverter because of any failure the inverter may switch ON automatic again. The

OFF period is depending on what causes the shut down and may vary from only seconds to several minutes.

YOUR CONNECTION TO SAFETY

Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de

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Manual UPSW-HV.doc 8/16 Version 1.10.15

12.2 Working with batteries

Using batteries in a wrong way may result in danger for personnel, animals or the environment. Check information

from battery manufacturer for safe installation and operation.

If battery acid contacts skin or clothing, wash immediately with soap and water. If acid contacts eyes, immediately

flush with running cold water for at least 20 minutes and get medical attention as soon as possible.

Never smoke or allow a spark or flame in vicinity of batteries.

Do not drop metal tools on batteries. The resulting spark or short circuit may cause an explosion.

Remove personal metal items such as rings, bracelets, necklaces and watches when working with batteries.

13 Planning and mounting the inverter

This section will provide you information’s about configuring and installing your inverter. Make sure that you are

aware of local rules and safety measurements.

13.1 Required power draw

Before connecting your appliances to the inverter, always check the power draw required. The inverter is afforda-

ble to supply surge power for a short time, so as to start up electrical equipment such as pumps, motors, etc.

Some equipment needs more power while starting up.

The inverter is protected against overload and will switch off automatically when overload is applied. As ambient

temperature is above 20°C the inverters nominal power may be smaller due to reduced cooling.

Using the inverter in high altitudes may also reduce nominal power of the inverter because of less heat discharge.

As a rule of thumb, the reduction of nominal power is approximately 1.5% per 100m elevation.

13.2 Installation

These units must be only installed by qualified, authorized and trained personnel familiar with the locally

applicable standards and taking into consideration all relevant safety guidelines and measures!

Before installing the unit check for correct DC-Voltage and power level of the inverter.

The Inverter may be installed in any position. Install the inverter in a dry, well ventilated and dust free location. It

must be installed out of reach for unauthorized personnel especially children’s. Do not install the inverter in the

same compartment as the batteries.

Never use or install the inverter in locations where there is gas or explosive danger!

For proper cooling of the Inverter ensure that the airflow is not obstructed and keep a clearance distance of 2.5cm

to other units. If the inverter is installed in a closed compartment the nominal power may be reduced.

In order to keep the battery cables as short as possible (max. 3m) locate the inverter close to the DC-Distribution

or Battery. Be aware that during charging of batteries an explosive gas can be generated.

13.3 DC-Wiring

Position of the switch on the front panel must be OFF.

Caution! First connect the assembled DC-Cables with the inverter and in a second step connect it with the bat-

tery! Always connect first the neutral wire with the battery!

A high power fuse must be installed direct to the battery to protect the DC-Wiring. DC – current according to the

table below.

Not installing a fuse may result in melting or even burning DC-Cables in case of excessive overload or failure of

the inverter.

The way of wiring has influence on the EMC behaviour of the system. Most problems using inverter are because

of unprofessional wiring. Lay the cables in a metal duct. If this is not possible the cables should be twisted and lay

parallel to a metal bar.

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Manual UPSW-HV.doc 9/16 Version 1.10.15

To thin cable or loose connections can cause dangerous overheating of cables or terminals. Always use DC ca-

bles of the correct size to avoid fire and other damage.

You may use the following recommendations for best performance of inverter:

Inverter

DC-Cable AWG / mm2

Inline fuse (A)

2000-110-230

#7 / 10

2000-220-230

#7 / 10

3000-110-230

#5 / 15

3000-220-230

#5 / 15

Assemble DC-Cables and to connect the cables to the terminals of the inverter.

Torque to tighten the terminal screws is 12-13 Nm.

Connect the other end of assembled DC-Cables with care to the battery/inline fuse. If possible use coloured ca-

bles. Red colour means battery positive ( + ), while black is used for battery negative ( - ). Reversing positive and

negative will cause major damage to the inverter and is not covered by warranty.

Note: Large capacitors in the units may hold DC-Voltage for a long period of time. Also a spark may occur while

connecting the DC-cables or inserting the DC-Fuse after installation. This is normal.

If you connect other consumers to the battery contact your dealer.

13.4 AC-Wiring

Use the included AC-Connector or use ring terminal to assemble AC-Cables to connect the AC-Load to the output

of inverter.

Even the inverter is protected against overload and short circuit, we recommend to use an AC-Circuit breaker of

correct size.

For safe operation it is necessary to connect earth (PE) and neutral (N) of the inverter output to central ground of

the inverter.

Even more safe is to use a 15mA or 30mA earth leakage switch in the AC-Installation.

13.5 Grounding

The earth wire protection is only possible if the inverter enclosure is also connected to earth. Use a . 8-10mm2

cable (AWG 8) and connect it to the earth terminal of the inverter. This is also important for lighting protection.

Do not operate the power inverter without connecting it to Ground.

Electrical shock hazard may result.

14 Remote control unit

The optional available remote control unit enables remote control of the inverter. The remote control unit must be

connected to the remote port (RS-232 connector) located on the rear side of the inverter. Before using the remote

control unit the main switch of the inverter must be in the “ON” position.

YOUR CONNECTION TO SAFETY

Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de

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Manual UPSW-HV.doc 10/16 Version 1.10.15

15 Configure the inverter prior to operation

15.1 Frequency setting

The AC-Frequency may be selected by DIP-Switch S4 on the front panel as follows.

AC-Frequency (Hz)

To activate the new selected value, the inverter must be turned ON and OFF (Reset) .

15.2 Sleep mode/ Power saving mode (automatic load detection)

Power Saving Mode

enable

disable

To activate the new selected value, the inverter must be turned ON and OFF (Reset) .

15.3 Optional PC RS 232 connection

Baud Rate

2400

4800

9600

19200

To activate the new selected value, the inverter must be turned ON and OFF (Reset) .

Caution! If the inverter is detecting a load it takes 15 to 18 seconds before the output power is available (delayed).

Be careful when working with machinery (we recommend to disable the sleep mode).

15.4 Output Voltage Tune ACV-ADJ

Tune VR ( VAC ) output voltage from 100 – 120 VAC or 200 – 240 VAC

The VAC value will gradually increase, tune VR from right to left.

16 Operation

The Inverter is controlled by a ON / OFF switch located on the front panel of the inverter.

Engaging

Set the power switch to the ON position; you will hear three beep. After that, you will hear the continuous sound

from internal alarm. Then, the AC voltage shows on the display. The Inverter is ready to use.

Power down

Switch to „OFF-Position“. All LED’s are dark. The inverter output is OFF.

Remark

Even if the inverter is switched to off, it is not disconnected from the battery. It still draws very little power from the

battery. If you don’t need the inverter for an extended period disconnect it from the battery to avoid low discharge

of battery.

YOUR CONNECTION TO SAFETY

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