Texas Instruments TPS54110EVM-044 Manual de usuario

 

E  

December 2003 PMP Systems Power

User’s Guide

SLVU102

IMPORTANT NOTICE

Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, modifications,

enhancements, improvements, and other changes to its products and services at any time and to discontinue

any product or service without notice. Customers should obtain the latest relevant information before placing

orders and should verify that such information is current and complete. All products are sold subject to TI’s terms

and conditions of sale supplied at the time of order acknowledgment.

TI warrants performance of its hardware products to the specifications applicable at the time of sale in

accordance with TI’s standard warranty. Testing and other quality control techniques are used to the extent TI

deems necessary to support this warranty. Except where mandated by government requirements, testing of all

parameters of each product is not necessarily performed.

TI assumes no liability for applications assistance or customer product design. Customers are responsible for

their products and applications using TI components. To minimize the risks associated with customer products

and applications, customers should provide adequate design and operating safeguards.

TI does not warrant or represent that any license, either express or implied, is granted under any TI patent right,

in which TI products or services are used. Information published by TI regarding third−party products or services

does not constitute a license from TI to use such products or services or a warranty or endorsement thereof.

Use of such information may require a license from a third party under the patents or other intellectual property

of the third party, or a license from TI under the patents or other intellectual property of TI.

Reproduction of information in TI data books or data sheets is permissible only if reproduction is without

alteration and is accompanied by all associated warranties, conditions, limitations, and notices. Reproduction

of this information with alteration is an unfair and deceptive business practice. TI is not responsible or liable for

such altered documentation.

Resale of TI products or services with statements different from or beyond the parameters stated by TI for that

product or service voids all express and any implied warranties for the associated TI product or service and

is an unfair and deceptive business practice. TI is not responsible or liable for any such statements.

Following are URLs where you can obtain information on other Texas Instruments products & application

solutions:

Products Applications

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Interface interface.ti.com Digital Control www.ti.com/digitalcontrol

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Power Mgmt power.ti.com Optical Networking www.ti.com/opticalnetwork

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Wireless www.ti.com/wireless

Mailing Address: Texas Instruments

Post Office Box 655303 Dallas, Texas 75265

EVM IMPORTANT NOTICE

Texas Instruments (TI) provides the enclosed product(s) under the following conditions:

This evaluation kit being sold by TI is intended for use for ENGINEERING DEVELOPMENT OR EVALUATION

PURPOSES ONLY and is not considered by TI to be fit for commercial use. As such, the goods being provided

may not be complete in terms of required design-, marketing-, and/or manufacturing-related protective

considerations, including product safety measures typically found in the end product incorporating the goods.

As a prototype, this product does not fall within the scope of the European Union directive on electromagnetic

compatibility and therefore may not meet the technical requirements of the directive.

Should this evaluation kit not meet the specifications indicated in the EVM User’s Guide, the kit may be returned

within 30 days from the date of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE

WARRANTY MADE BY SELLER TO BUYER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED,

IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY

PARTICULAR PURPOSE.

The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user

indemnifies TI from all claims arising from the handling or use of the goods. Please be aware that the products

received may not be regulatory compliant or agency certified (FCC, UL, CE, etc.). Due to the open construction

of the product, it is the user’s responsibility to take any and all appropriate precautions with regard to electrostatic

discharge.

EXCEPT TO THE EXTENT OF THE INDEMNITY SET FORTH ABOVE, NEITHER PARTY SHALL BE LIABLE

TO THE OTHER FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.

TI currently deals with a variety of customers for products, and therefore our arrangement with the user is not

exclusive.

TI assumes no liability for applications assistance, customer product design, software performance, or

infringement of patents or services described herein.

Please read the EVM User’s Guide and, specifically, the EVM Warnings and Restrictions notice in the EVM

User’s Guide prior to handling the product. This notice contains important safety information about temperatures

and voltages. For further safety concerns, please contact the TI application engineer.

Persons handling the product must have electronics training and observe good laboratory practice standards.

No license is granted under any patent right or other intellectual property right of TI covering or relating to any

machine, process, or combination in which such TI products or services might be or are used.

Mailing Address:

Texas Instruments

Post Office Box 655303

Dallas, Texas 75265

EVM WARNINGS AND RESTRICTIONS

It is important to operate this EVM within the input and output voltage ranges specified in the

EVM User’s Guide.

Exceeding the specified input range may cause unexpected operation and/or irreversible

damage to the EVM. If there are questions concerning the input range, please contact a TI

field representative prior to connecting the input power.

Applying loads outside of the specified output range may result in unintended operation and/or

possible permanent damage to the EVM. Please consult the EVM User’s Guide prior to

connecting any load to the EVM output. If there is uncertainty as to the load specification,

please contact a TI field representative.

During normal operation, some circuit components may have case temperatures greater than

55°C. The EVM is designed to operate properly with certain components above 60°C as long

as the input and output ranges are maintained. These components include but are not limited

to linear regulators, switching transistors, pass transistors, and current sense resistors. These

types of devices can be identified using the EVM schematic located in the EVM User’s Guide.

When placing measurement probes near these devices during operation, please be aware

that these devices may be very warm to the touch.

Mailing Address:

Texas Instruments

Post Office Box 655303

Dallas, Texas 75265

How to Use This Manual

iii

Preface

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About This Manual

This user’s guide describes the characteristics, operation, and the use of the

TPS54110EVM−044 evaluation module. It covers all pertinent areas involved

to properly use this EVM board along with the devices that it supports. The

physical PCB layout, schematic diagram, and bill of materials are included.

How to Use This Manual

This document contains the following chapters:

-Chapter 1Introduction

-Chapter 2Test Setup and Results

-Chapter 3Board Layout

-Chapter 4Schematic and Bill of Materials

FCC Warning

This equipment is intended for use in a laboratory test environment only. It gen-

erates, uses, and can radiate radio frequency energy and has not been tested

for compliance with the limits of computing devices pursuant to subpart J of

part 15 of FCC rules, which are designed to provide reasonable protection

against radio frequency interference. Operation of this equipment in other en-

vironments may cause interference with radio communications, in which case

the user at his own expense will be required to take whatever measures may

be required to correct this interference.

Trademarks

SWIFT and PowerPAD are trademarks of Texas Instruments.

Contents

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1 Introduction 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Background 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Performance Specification Summary 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Modifications 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.1 Output Voltage Setpoint 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.2 Switching Frequency 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.3 Input Filter 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Test Setup and Results 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Input/Output Connections 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Efficiency 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Power Dissipation 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 Output Voltage Regulation 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5 Load Transients 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6 Loop Characteristic 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7 Output Voltage Ripple 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.8 Input Voltage Ripple 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.9 Powering Up and Down 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Board Layout 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Layout 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Schematic and Bill of Materials 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Schematic 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Bill of Materials 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents

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2−1 Connection Diagram 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2−2 Measured Efficiency, TPS54110 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2−3 Measured Circuit Losses 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2−4 Load Regulation 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2−5 Line Regulation 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2−6 Load Transient Response, TPS54110 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2−7 Measured Loop Response, TPS54110, VI= 3 V 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2−8 Measured Loop Response, TPS54110, VI= 6 V 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2−9 Measured Output Voltage Ripple, TPS54110 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2−10 Input Voltage Ripple, TPS54110 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2−11 Powering Up 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3−1 Top Side Layout 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3−2 Bottom Side Layout 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3−3 Top Side Assembly 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4−1 TPS54110EVM-044 Schematic 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



1−1 Input Voltage and Output Current Summary 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1−2 TPS54110EVM-044 Performance Specification Summary 1-3. . . . . . . . . . . . . . . . . . . . . . . . . .

1−3 Output Voltage Programming 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4−1 TPS54110EVM-044 Bill of Materials 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

Introduction



This chapter contains background information for the TPS54110 with support

documentation for the TPS54110EVM-044 evaluation module (HPA044). The

TPS54110EVM-044 performance specifications are provided, along with a

schematic and bill of material.

Topic Page

1.1 Background 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Performance Specification Summary 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Modifications 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 1

Background

1-2

1.1 Background

The TPS54110 dc/dc converter is designed to provide up to 1.5-A output from

a 3-V to 6-V input voltage source. Rated input voltage and output current range

is given in Table 1−1. This evaluation module is designed to demonstrate the

small PCB areas that may be achieved when designing with the TPS54110

regulator, and does not reflect the high efficiencies that may be achieved when

designing with this part. The switching frequency is set at a nominal 700 kHz,

allowing the use of a relatively small footprint 1-µH output inductor. The

high-side and low-side MOSFETs are incorporated inside the TPS54110

package allowing for compact designs with minimal external circuitry. The low

drain-to-source on resistance of the internal MOSFETs allows the TPS54110

to achieve high efficiencies and helps to keep the temperature low at high

output currents. The compensation components are provided external to the

IC, and allow for an adjustable output voltage and a customizable loop

response. The TPS54110 is a full-featured device including undervoltage

lockout, adjustable slow-start timing, adjustable switching frequency, enable,

and power good functions.

Table 1−1.Input Voltage and Output Current Summary

EVM INPUT VOLTAGE

RANGE OUTPUT CURRENT

RANGE

TPS54110EVM−044 3 V to 6 V 0 to 1.5 A

Performance Specification Summary

1-3

Introduction

1.2 Performance Specification Summary

A summary of the TPS54110EVM-044 performance specifications is provided

in Table 1−2. Specifications are given for an input voltage of 3.3 V and an

output voltage of 1.5 V unless otherwise specified. The ambient temperature

is 25_C for all measurements, unless otherwise noted. The maximum input

voltage for the TPS54110 is 6 V.

Table 1−2.TPS54110EVM-044 Performance Specification Summary

Specification Test Conditions Min Typ Max Units

Input voltage range 3.0

3.3

5.0

6.0 V

Output voltage set point 1.5 V

Output current range VI= 3 V to 5.5 V −1.5 1.5 A

Line regulation IO= 0−1.5 A, VI= 3 V to 6 V ±0.02%

Load regulation VI= 3.3 V, IO= 0 A to 1.5 A ±0.08%

Voltage change

IO= 0.37 A to 1.12 A

−35 mVPK

Load transient

Recovery time

= 0.37 A to 1.12 A

120 µs

Load transient

response Voltage change

IO= 1.12 A to 0.37 A

25 mVPK

response

Recovery time

= 1.12 A to 0.37 A

120 µs

Loop bandwidth VI= 3 V 89 kHz

Phase margin VI= 3 V 66 _

Loop bandwidth VI= 6 V 152 kHz

Phase margin VI= 6 V 58 _

Input ripple voltage 90 200 mVPP

Output ripple voltage 25 35 mVPP

Output rise time 3.5 ms

Operating frequency 680 700 720 kHz

Maximum efficiency VI= 3.3 V, VO= 1.5 V, IO= 0.6 A 78%

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