TESTO 300 Manual

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testo 300 - flue gas analyzer

Short instructions

Register your Testo product at www.testo.com/register and receive a one-year

free warranty extension.

The product registration is valid for 30 days after purchase.

For product registration terms and conditions and participating countries, please

go to www.testo.com/register

Contents

Contents

1About this document ...................................................................................3

2Safety and disposal .....................................................................................3

3Product-specific safety instructions ..........................................................3

4Use ................................................................................................................4

5Product description .....................................................................................5

5.1 Front view...............................................................................................5

5.2 Rear view ...............................................................................................6

5.3 Connections ...........................................................................................6

6Commissioning ............................................................................................7

6.1 Mains unit / energy storage unit .............................................................7

6.1.1 Charging the energy storage unit ............................................7

6.2 Switching instrument on and off .............................................................8

6.3 Display - user interface...........................................................................9

7Using the product ......................................................................................11

7.1 Overview of main menu ( ).............................................................11

7.2 Overview of measurement types ( ).............................................13

7.3 Overview of options ( ) .................................................................14

7.4 Overview of protocols ( ) ...............................................................15

7.5 Get the measurement data in 3 steps ..................................................16

8Technical data ............................................................................................17

8.1 Product-specific approvals ...................................................................18

9Contact and support ..................................................................................18

1 About this document

3

1About this document

•The instruction manual is an integral part of the instrument.

•Keep this documentation to hand so that you can refer to it when necessary.

•Please read this instruction manual through carefully and familiarize yourself

with the product before putting it to use.

•Hand this instruction manual on to any subsequent users of the product.

•Pay particular attention to the safety instructions and warning advice in order

to prevent injury and damage to the product.

2Safety and disposal

Take the testo information document into account (accompanies the product).

3Product-specific safety instructions

CAUTION

The condensate may be acidic.

Risk of burns to the hands!

-

Wear acid-resistant safety gloves, glasses and overalls to empty the

condensate.

•Make sure that the condensate has been fully emptied out of the condensate

trap before the measuring instrument is stored for a long time.

•Before disposing of the product, the condensate trap must be emptied and

the condensate in the crude gas tube disposed of in a suitable container.

•When testing a gas pipe, pay attention to the following:

WARNING

Dangerous mixture of gases

Danger of

explosion!

-

Make sure there are no leaks between the sampling point and the measuring

instrument.

-

Do not smoke or use naked flames during the measurement.

4Use

4

4Use

The testo 300 is a measuring instrument which enables the professional flue gas

analysis of combustion plants, such as

•small combustion plants (oil, gas, wood, coal)

•low-temperature and condensing boilers

•gas heaters.

Using the instrument, these systems can be adjusted and checked for

compliance with the applicable limit values.

The instrument has been verified as a short-term measuring instrument and

should not be used as a safety (alarm) device.

The following tasks can also be carried out using the instrument:

•Regulating the O2, CO and CO2, NO, NOxvalues in combustion plants to

ensure optimum operation.

•Draught measurement.

•4 Pa measurement

•Measuring and regulating the gas flow pressure in gas heaters.

•Measuring and optimising the flow and return temperatures of heating

systems.

•Measuring the CO concentration in the ambient air.

•The instrument can be used for measurements on CHP plants in accordance

with the first German Federal Immission Control Ordinance (BImSchV).

•In principle, the CO sensor can also be used for measurements on CHP

plants. If you carry out more than 50 measurements on CHP plants per year,

please contact your nearest Testo service centre or send the instrument to

Testo Service for checking.

An NOxfilter for the CO sensor can be ordered as a spare part to replace a used

filter.

5 Product description

5

5Product description

5.1 Front view

1

USB interface/

mains connection

4

User interface

2

Gas outlet

5

Condensate container

3

On/Off button

6

Connections

5Product description

6

5.2 Rear view

1

Attachment point for carrying

strap

2

Magnets

5.3 Connections

1

Probe connections for additional

probes

3

Flue gas socket

2

Integrated ambient air probe 4

Differential pressure

measurement connection

There must be no more than one extension lead (0554 1201)

connected between flue gas socket and flue gas probe.

6 Commissioning

7

6Commissioning

6.1 Mains unit / energy storage unit

The measuring instrument is supplied with an energy storage unit.

Fully charge the energy storage unit before using the measuring

instrument.

If the mains unit is connected, the measuring instrument is

automatically powered via the mains unit.

Only charge the energy storage unit at an ambient temperature of 0 to

35°C.

6.1.1 Charging the energy storage unit

1

Connect the instrument plug of the mains unit to the mains unit socket

on the measuring instrument.

2

Plug the mains plug of the mains unit into a mains socket.



The charging process will start. LED in the condensate trap will flash.



The charging process will stop automatically when the energy storage

unit is fully charged.

If the energy storage unit is fully drained, the charging time at room

temperature is approx. 5-6 hours. LED in the condensate trap lights up

continuously in red.

6Commissioning

8

6.2 Switching instrument on and off

Current

status

Action Function

Instrument

off

Press the button for

a long time (> 3 s)

Instrument is switched on.

When the measuring instrument is started for the first time, the setup

wizard guides you through the following setting parameters step by

step:

- Country version

- Language

- Wireless LAN

- Date and time

- Own company address

- E-mail account

A tutorial can be started after the setup wizard.

The tutorial demonstrates the general operation and the most

important functions of the measuring instrument using examples.

Instrument

on

Press the button

briefly (< 1 s)

Instrument is switched to standby mode.

The instrument is re-activated when the

button is pressed again.

Instrument

on

Press the button for

a long time (> 1 s)

Selection: [OK] Instrument is switched

off or cancel the instrument being

switched off with [Cancel].

Unsaved readings are lost when the measuring instrument is switched

off.

6 Commissioning

9

6.3 Display - user interface

1

Measurement types

2

Status bar

3

Menu

4

Open the

Fuels

selection list

5

Select Customer/measuring site

6

Select reading display type

7

Protocols

8

Start measurement

Pause measurement

Stop measurement

9

Options

Further symbols on the user interface (without numbering)

Repeat measurement

One level back

One level back

One level back

Cancel process

Print values