Terex Genie GS-1932 XH Manual de usuario

Operator's Manual

Serial Number Range

GS™

1530/32 from GS30P

200101

from GS32P-200101

from GS46P-200101

ANSI/CSA

North America

South America

Asia

GS™

1930/32 from GS30D-40101

from GS32D-10101

from GS46D-20101

GS™

1932 XH

GS™

032

GS™

632 with

Maintenance

Information

GS™

3232

GS™

646 XH

GS™

324

Original Instructions

Eighth Edition

Second Printing

Part No. 1296776GT

GS™

3246 XH

GS™-4046

Operator's Manual Eighth Edition • Second Printing

Operating Instructions

70 GS™-30 • GS™-32 • GS™-46 Part No. 1296776GT

Operating Ins tructions

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Fundamentals

The Operating Instructions section provides

instructions for each aspect of machine operation.

It is the operator’s responsibility to follow all the

safety rules and instructions in the operator’s,

safety, and responsibilities manuals.

Using the machine for anything other than lifting

personnel, along with their tools and materials, to

an aerial work site is unsafe and dangerous.

Only trained and authorized personnel should be

permitted to operate a machine. If more than one

operator is expected to use a machine at different

times in the same work shift, they must all be

qualified operators and are all expected to follow all

safety rules and instructions in the operator’s,

safety, and responsibilities manuals. That means

every new operator should perform a pre-operation

inspection, function tests, and a workplace

inspection before using the machine.

Eighth Edition • Second Printing Operator's Manual

Operating Instructions

Part No. 1296776GT GS™-30 • GS™-32 • GS™-46 71

Emergency Stop

Push in the red Emergency Stop button to the off

position at the ground controls or the platform

controls to stop all functions.

Repair any function that operates when either red

Emergency Stop button is pushed in.

Auxiliary Lowering

1Pull the auxiliary lowering knob to lower the

platform.

Operation from Ground

1Be sure the battery pack is connected before

operating the machine.

2Turn the key switch to ground control.

3Pull out both ground and platform red

Emergency Stop buttons to the on position.

To Position Platform

1At the control panel, press Enter button to cycle

between indoor and outdoor area of

operations.

2Press and hold the lift function enable.

3Press the platform up or down button.

Operation from Platform

1Be sure the battery pack is connected before

operating the machine.

2Turn the key switch to platform control.

3Pull out both ground and platform red

Emergency Stop buttons to the on position.

To Position Platform

1Press the Indoor or Outdoor

use button.

Note: If no area of operation is

selected the Outdoor area of

operation will automatically be

selected.

2Press the lift function button.

On the LED screen, a circle

below the lift function symbol

will be displayed.

If the control handle is not moved within seven

seconds of pushing the lift function button, the

circle below the lift function symbol will turn off and

lift function will not operate. Press the lift function

button again.

3Press and hold the function enable switch on

the control handle.

4Machines equipped with foot switch: Press and

hold the foot switch and press and hold the

function enable switch on the control handle at

the same time.

5Move the control handle in the direction

indicated by the markings on the control panel.

Operator's Manual Eighth Edition • Second Printing

Operating Instructions

72 GS™-30 • GS™-32 • GS™-46 Part No. 1296776GT

To Position Outriggers (GS-3232 models)

To Extend Outriggers:

1Press the outrigger function button.

On the LCD screen, a circle below

the outrigger function symbol will

turn on.

2Machines equipped with foot switch: Press and

hold the foot switch and press and hold the

function enable switch on the control handle at

the same time.

3Move the control handle in the direction

indicated by the yellow arrow.

The outriggers will begin to extend. The individual

outrigger indicator light will turn solid green as the

corresponding outrigger makes contact with the

ground. Continue moving the control handle until

the lift enable indicator light turns green and a beep

is heard. The machine is now level. When the lift

error indicator light turns red, the up/down and

drive functions are disabled. The lift error indicator

light will turn red under the following conditions:

•The platform is raised to the maximum indoor or

outdoor drivable height and the outriggers are

not deployed.

•Not all outriggers are in contact with the ground.

•All four outriggers are in contact with the ground

but the machine is not level.

•Error code.

Note: If the outrigger enable and extend buttons

are released too soon during extension, the

outrigger indicator lights will continue to flash green,

indicating the outriggers are not contacting the

ground.

Note: If the outrigger lights are solid green, the

machine may not be level or the outriggers may not

be fully deployed if a long beep is not heard at the

platform controls alarm.

To Retract Outriggers:

1Press the outrigger function

button.

2Machines equipped with foot switch: Press and

hold the foot switch and press and hold the

function enable switch on the control handle at

the same time.

3Move the control handle in the direction

indicated by the blue arrow.

Release the control handle once the outriggers are

off the ground. After approximately 5 seconds, the

outrigger indicator lights will turn off. All functions

are now restored.

Note: If the outrigger enable and retract buttons are

released too soon during retraction, the outrigger

indicator lights will flash green, indicating the

outriggers are not fully retracted.

Eighth Edition • Second Printing Operator's Manual

Operating Instructions

Part No. 1296776GT GS™-30 • GS™-32 • GS™-46 73

To Steer

1Press the drive function button. On the LED

screen, a circle below the drive function symbol

will turn on.

If the control handle is not moved within seven

seconds of pushing the drive function button, the

circle below the drive function symbol will turn off

and drive function will not operate. Press the drive

function button again.

2Press and hold the foot switch (if equipped).

3Turn the steer wheels with the

thumb rocker switch located on

the top of the control handle.

To Drive

1Press the drive function button. On the LED

screen, a circle below the drive function symbol

will turn on.

If the control handle is not moved within seven

seconds of pushing the drive function button, the

circle below the drive function symbol will turn off

and drive function will not operate. Press the drive

function button again.

2Machines equipped with foot switch: Press and

hold the foot switch and press and hold the

function enable switch on the control handle at

the same time.

3Increase speed: Slowly move the control

handle off center.

Decrease speed: Slowly move the control

handle toward center.

Stop: Return the control handle to center or

release the function enable switch.

Use the color-coded direction arrows on the

platform controls and on the platform to identify the

direction the machine will travel.

Machine travel speed is restricted when the

platform is raised.

Battery condition will affect machine performance.

Machine drive speed and function speed will drop

when the battery level indicator is flashing.

Operator's Manual Eighth Edition • Second Printing

Operating Instructions

74 GS™-30 • GS™-32 • GS™-46 Part No. 1296776GT

To select drive speed

The drive controls can operate in two different drive

speed modes. When the drive speed button light is

on, slow drive speed mode is active. When the

button light is off, fast drive speed mode is active.

Press the drive speed button to select

the desired drive speed.

Note: When the platform is elevated,

the drive speed button light is always

on, indicating elevated drive speed.

Driving on a slope

Determine the slope and side slope ratings for the

machine and determine the slope grade.

Maximum slope rating, stowed position:

GS-1530, GS-1532,

GS-2032, GS-2046,

GS-2646, GS-2646 XH

30% 16.7°

GS-1930, GS-1932,

GS-1932 XH, GS-2632,

GS-3232, GS-3246,

GS-3246 XH, GS-4046

25% 14°

Maximum side slope rating, stowed position:

GS-1530, GS-2032,

GS-2046, GS-2646,

GS-2646 XH

30% 16.7°

GS-1930, GS-1932,

GS-1932 XH, GS-2632,

GS-3232, GS-3246,

GS-3246 XH, GS-4046

25% 14°

Note: Slope rating is subject to ground conditions

with one person in the platform and adequate

traction. Additional platform weight may reduce

slope rating.

To determine the slope grade:

Measure the slope with a digital inclinometer OR

use the following procedure.

You will need:

•carpenter’s level

•straight piece of wood, at least 3 feet/1 m long

•tape measure

Lay the piece of wood on the slope.

At the downhill end, lay the level on the top edge of

the piece of wood and lift the end until the piece of

wood is level.

While holding the piece of wood level, measure the

vertical distance from the bottom of the piece of

wood to the ground.

Divide the tape measure distance (rise) by the

length of the piece of wood (run) and multiply by

100.

Example:

Piece of wood = 144 inches (3.6 m)

Run = 144 inches (3.6 m)

Rise = 12 inches (0.3 m)

12 in ÷ 144 in = 0.083 x 100 = 8.3% grade

0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3% grade

If the slope exceeds the maximum slope or side

slope rating, then the machine must be winched or

transported up or down the slope. See Transport

and Lifting section.

Eighth Edition • Second Printing Operator's Manual

Operating Instructions

Part No. 1296776GT GS™-30 • GS™-32 • GS™-46 75

Operational indicator codes

If the platform controls LED or ground controls LCD

diagnostic readout displays an operational

indicator code such as LL, the fault condition must

repaired or removed before resuming machine

operation. Push in and pull out the red Emergency

Stop button to reset the system.

LED Readout

LCD Readout

Operational Indicator Codes

Code Condition

LL Off-Level

OL Platform Overloaded

CH Chassis Mode Operation

PHS Pothole Guard Stuck

ND No Drive (option)

LD Lifting Disabled (GS-3232 only)

OHL Outdoor Height Limit

For further information, please consult the

appropriate Genie Service Manual. A code and a

description of a code can also be viewed at the

ground controls LCD display.

Platform Overload

If the platform controls LED diagnostic readout

displays a flashing OL and the ground controls

LCD diagnostic readout displays OL: Platform

Overloaded, the platform is overloaded and no

functions will operate. An alarm will sound.

1Push in the red Emergency Stop button to the

off position.

2Remove weight from the platform.

3Pull out the red Emergency Stop button to the

on position.

LED Readout

LCD Readout

When the platform is being raised or lowered, a

self-check function will be performed near

maximum height. The machine may stop and an

alarm may sound. If the machine is not overloaded,

normal operation will resume.

Overload Recovery

If the ground controls LCD diagnostic readout

displays Overload Recovery, the auxiliary lowering

system has been used while the platform was

overloaded. For information on how to reset the

message, please consult the appropriate Genie

Service Manual.

Operator's Manual Eighth Edition • Second Printing

Operating Instructions

76 GS™-30 • GS™-32 • GS™-46 Part No. 1296776GT

Tilt Sensor Activation Settings

Chassis Angle (side to side) 1.5°

Chassis Angle (front to back) 3°

If the tilt alarm sounds while

raising the platform, lower the

platform and move the machine to

a firm, level surface. If the tilt alarm

sounds when the platform is

raised, use extreme caution to

lower the platform.

When the platform controls LED

readout displays LL, the ground

controls LCD displays LL: Machine

Tilted, and the tilt alarm sounds at

180 beeps per minute, the

following functions are affected:

drive, steer, and elevate functions

are disabled.

Return the machine to level ground to restore lift

functions.

Operation from Ground with

Controller

Maintain safe distances between the operator,

machine and fixed objects.

Be aware of the direction the machine will travel

when using the controller.

Battery Level Indicator

Use the LED diagnostic readout to determine the

battery level.

Note: When a blinking LO code appears on the

platform controls LED display, the machine must

be taken out of service and charged, otherwise all

machine functions will be disabled.

Full Charge

Half Charge

Low Charge

LO Flashing

Eighth Edition • Second Printing Operator's Manual

Operating Instructions

Part No. 1296776GT GS™-30 • GS™-32 • GS™-46 77

How to Use the Safety Arm

1Raise the platform approximately 8ft/2.4 m to

13 ft/4.0 m from the ground.

2Rotate the safety arm away from the machine

and let it hang down.

3Lower the platform until the safety arm rests

securely on the link. Keep clear of the safety

arm when lowering the platform.

How to Fold Down the Guardrails

GS-1530, GS-1532, GS-1930, GS-1932,

GS-2032, GS-2632 and GS-3232

The platform railing system consists of one fold

down rail section for the extension deck and one

section for the main deck. All sections are held in

place by four wire lock pins.

1Fully lower the platform and retract the platform

extension.

2Remove the platform controls.

Fall hazard. Use caution and maintain a firm

footing on the platform floor at all times while

folding the guard rails.

3From inside the platform, remove the two

extension deck lock pins.

Keep hands free of pinch points.

4From the middle of the extension deck railing,

fold down the extension deck rail assembly

toward the rear of the unit.

5At the rear of the main deck, remove the two

main deck lock pins.

Keep hands free of pinch points.

6From the middle of the unit, fold down the main

deck railing assembly toward the front of the

unit.

7Remove the lock pin from the entry swing tube.

Raise and step through the entry swing tube,

lower the entry swing tube, and insert the lock

pin.

8Carefully open the gate and exit the platform.

9Insert the four lock pins back into each side rail

bracket.

Note: To assist in the removal and replacement of

the wire lock pins, pull or push back on the railing to

compress the rubber bumpers.

Operator's Manual Eighth Edition • Second Printing

Operating Instructions

78 GS™-30 • GS™-32 • GS™-46 Part No. 1296776GT

GS-2046, GS-2646, GS-3246

The platform railing system consists of three fold

down rail sections for the extension deck and three

sections for the main deck. All six sections are held

in place by four wire lock pins.

1Fully lower the platform and retract the platform

extension.

2Remove the platform controls.

3From inside the platform, remove the two front

wire lock pins.

4Fold down the front rail assembly. Keep hands

clear of pinch points.

5Replace the two removed pins back into each

side rail bracket.

6Fold down each side rail assembly. Keep

hands clear of pinch points.

7At the rear of the main deck, remove the two

wire lock pins.

8Carefully open the gate and move to the

ground.

9Fold down the rear gate and entry side rails as

one unit. Keep hands clear of pinch points.

10 Fold down the left and right side rails. Keep

hands clear of pinch points.

11 Replace the two removed pins back into each

side rail bracket.

How to Raise the Guardrails

Follow the fold down instructions but in reverse

order, ensuring all lock pins are in place and

installed properly.

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