Tennant SweepSmart S20 ELECTRIC Manual de capacitación

IB 9007877 (12- 2014) 1

INSTRUCTION BULLETIN

No. 9007877

Machine: S20

Published: 12- 2014

Rev. 01

NOTE: DO NOT DISCARD the Parts List from the Instruction Bulletin. Place the

Parts List in the appropriate place in the machine manual for future

reference. Retaining the Parts List will make it easier to reorder

individual parts and will save the cost of ordering an entire kit.

NOTE: Numbers in parenthesis ( ) are reference numbers for parts listed in Bill of Materials.

Installation instructions for kit number 9007869

SYNOPSIS:

This kit contains the parts needed to install a backup alarm / strobe light kit on S20 machines

(machines serial numbers 001319 and above only)

Please follow step-by-step instructions.

SPECIAL TOOLS / CONSIDERATIONS: NONE

(Estimated time to complete: 1.5 hours)

PROTECT THE ENVIRONMENT

Please dispose of packaging materials, used machine components

such as batteries and fluids in an environmentally safe way according

to local waste disposal regulations.

Always remember to recycle.

PREPARATION:

1. Park the machine on a clean level surface,

turn off the machine, remove the key, and set

the parking brake.

FOR SAFETY: Before leaving or servicing

machine, stop on level surface, turn off

machine, and remove key.

2. Disconnect the battery cables from the

battery.

WARNING: Always disconnect battery

cables from machine before working on

electrical components.

IB 9007877 (12- 2014)2

3. Check the rear engine mounting bracket. If

rear engine mounting bracket has a location

for installing the reverse switch bracket (8)

proceed to the next step. If rear engine

mounting bracket does not have location for

installing reverse switch bracket replace the

rear engine mounting bracket with new rear

engine mounting bracket (22). (Fig. 1)

Remove existing rear engine mounting bracket

and replace with new rear engine mounting

bracket (22) if existing bracket does not have

location to install reverse switch bracket (8).

FIG. 1

IB 9007877 (12- 2014) 3

4. Check the propel cable mounting bracket on

the hydraulic pump. If propel cable mounting

bracket has a tab located on bottom of

bracket proceed to the INSTALLATION

section. If the propel cable mounting bracket

does not have tab located on the bottom of

bracket, replace existing propel cable

mounting bracket with new propel cable

mounting bracket (23). (Fig. 2)

5. If the propel cable mounting bracket was

replaced, adjust the new propel cable

mounting bracket (23) so the machine does

not move instantly upon start up, before the

directional pedal is used to move the

machine.

Hydraulic

pump

Remove existing propel

cable mounting bracket

and replace with new

propel cable mounting

bracket (23) if machine

is equipped with

bracket without tab.

FIG. 2

IB 9007877 (12- 2014)4

INSTALLATION:

Note: View from

inside cover

FIG. 3

1. Drill a 0.25” pilot hole into the center of the

slot in the main cover. (Fig. 3)

2. Use the 0.25” hole drilled in the previous step

as a reference to measure locations for the

0.50” holes. (Fig. 3)

3. Use a hole saw to cut a 1.25” hole into the

main cover. (Fig. 3)

4. Drill two 0.50” holes into the main cover.

(Fig. 3)

5. Deburr the 1.25” and 0.50” holes. (Fig. 3)

6. Trim the strobe light (15) wires to a 6” length

and crimp bullet terminals (21) onto the wires.

7. Route the strobe light (15) cable through the

hole in the light mounting plate (20) and use

two M5 pan screws (16), two flat washers

(18), and two M5 hex nuts (17) to install the

strobe light onto the light mounting plate.

(Fig. 4)

FIG. 4

IB 9007877 (12- 2014) 5

8. Route the spot light (14) wires through the

hole in the alarm bracket (19) and use the nut

included with the spot light to install the spot

light onto the alarm bracket. (Fig. 5)

FIG. 5

9. Use two SEMS M8 hex screws (2) and two

M8 flange hex nuts (3) to install the backup

alarm (1) onto the alarm bracket (19). (Fig. 5)

10. Route the backup alarm (1) wires through the

hole in the alarm bracket (19) and into the

interior of the alarm bracket. (Fig. 5)

11. Use a M4 pan screw (5) and a M4 hex nut (6)

to install the finger clip (4) inside the alarm

bracket (19). (Fig. 5)

12. Use two SEMS M8 hex screws (2), two flat

washers (11), and two M8 hex nuts (12) to

install the alarm bracket (19) onto the main

cover. (Fig. 6)

Main cover

FIG. 6

13. Route the alarm / strobe harness (13) through

the 1.25” hole in the main shroud and into the

alarm bracket (19). (Fig. 3 / Fig. 5 / Fig. 6)

14. Connect the alarm / strobe harness (13) to the

12VDC flasher (7) and inset the flasher into

the finger clip (4) inside the alarm bracket

(19). (Fig. 5 / Fig. 7)

15. Connect the alarm / strobe harness (13) to the

backup alarm (1) and spot light (14). (Fig. 5 /

Fig. 7)

IB 9007877 (12- 2014)6

FIG. 7

16. Connect the alarm / strobe harness (13) to the

strobe light (15) and use two SEMS M8 hex

screws (2) to attach the light mounting plate

(20) to the alarm bracket (19). (Fig. 7 / Fig. 8)

NOTE:Do not pinch wires between the mounting

plate (20) and alarm bracket (19) when

assembling the mounting plate onto the alarm

bracket.

Main

cover

FIG. 8

17. Connect the alarm / strobe harness (13) to the

main wire harness. (Fig. 7 / Fig. 11)

18. Use two cable ties to secure the alarm / strobe

harness (13) to the rear louvre panel on the

main cover. (Fig. 9)

FIG. 9

IB 9007877 (12- 2014) 7

19. Connect the main wire harness to the switch

(9). (Fig. 10 / Fig. 11)

Rear engine

mounting bracket

(located directly

under the

hydraulic pump)

FIG. 10

20. Wrap electrical tape around each electrical

connection from the previous step. No

metallic parts should touch the connections.

Contact with other metallic parts could cause

the system to short.

21. Use two SEMS M6 hex screws (10) to install

the snap switch (9) onto the reverse switch

bracket (8). (Fig. 10)

22. Use two SEMS M6 hex screws (10) to install

the snap switch (9) / reverse switch bracket

(8) onto the rear engine mounting bracket

(located directly under the hydraulic pump).

(Fig. 10)

23. Reconnect the battery cables to the batteries.

24. Start and test the machine. Use the headlight/

flashing light switch to turn on the strobe light.

Operate the machine in reverse and to ensure

the alarm / lights function. If necessary, adjust

the position for the snap switch (9) and / or

reverse switch bracket (8) if the lights and

alarm do not operate when the machine is in

reverse.

IB 9007877 (12- 2014)8

Connect to

switch (9)

Connect to alarm /

strobe harness (13)

FIG. 11

IB 9007877 (12- 2014) 9

FIG. 12

IB 9007877 (12- 2014)10

Bill of Materials for Alarm Kit, Backup, Strobe, Rear, IC, CI - 9007869

Ref.

Tennant

Part No. Description Qty.

o9007869 Alarm Kit, Backup, Strobe, Rear, IC, CI 1

Y1 9007131 Alarm Assy, Backup, 12/48vdc 1

Y2 1037346 Screw, Hex, M8 X 1.25 X 25, 9.8, SEMS 6

Y3 07791 Nut, Hex, Flng, M8 X 1.25 2

Y4 24576- 1 Clip, Grip, Finger, 1.19- 1.35d, Nk Pl 1

Y506927 Screw, Pan, Phl, M4 X 0.70 X 16, 4.8 1

Y6 02850 Nut, Hex, Lock, M4 X 0.70, Nl 1

Y7 24576 Flasher, 12vdc [Hd552ps83] 1

Y8 1067978 Bracket, Switch, Reverse 1

Y9 1039735 Switch, Snap, 15a No 1

Y10 1036892 Screw, Hex, M6 X 1.00 X 25, 9.8, SEMS 4

Y11 32491 Washer, Flat, 0.31, Std 2

Y12 08709 Nut, Hex, Lock, M8 X 1.25, Nl 2

Y13 1051788 Harness, Alarm / Strobe [S20] 1

Y14 36438 Light, Spot, 12vdc, 21cp, Rwk 44025a 1

Yo15 1017250 Light, Strobe, Amb, 12- 48vdc 1

YY 9000845 Lamp, Bulb, Strobe 1

YY 9000879 Lens, Amb, F/ Revl / Flasher 1

Y16 06933 Screw, Pan, Phl, M5 X 0.80 X 16, 4.8 2

Y17 06549 Nut, Hex, Lock, M5 X 0.80, Nl 2

Y18 19066 Washer, Flat, 10 2

Y19 1049554 Angle, Mtg, Alarm 1

Y20 1049553 Plate, Mtg, Light 1

Y21 55272 Terminal, Bullet, Mal, .157D, 12Ga 2

Y22 1045645 Bracket Wldt, Mtg, Eng, Rear 1

Y23 1046635 Bracket, Mtg, Cable, Propel 1

TENNANT COMPANY

P. O. Box 1452

Minneapolis, MN 55440-1452

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