Tennant 5680 Manual de usuario

Drive Module Replacement Kit

KIT NO. 9011905 Page1of4

Model: 5680

9011904 Rev. 02 (02- 2015) Tennant Company www.tennantco.com

The original controller board p/n 397785 has been discontinued and replaced by this kit. The kit includes additional

parts for proper installation. Carefully follow the installation instructions as described below.

INSTALLATION INSTRUCTIONS:

Installation Time: 1.5 Hours

Special Tools Required: Ohmmeter to adjust

potentiometer

FOR SAFETY: Before servicing machine, stop

on level surface, turn off machine, and

remove key.

1. Disconnect the black (- ) battery cable from

battery pack.

2. Remove the two screws and the height

adjustment knob from the control console housing.

Lower housing to access control board.

3. Remove electrical cover from control board.

Discard cover, it’s not required with new module.

Disconnect the wire connections from old board

and remove board from machine (two screws).

Discard old board.

9011905 Kit Contents

Ref Part No. Description Qty.

1 1212548 Module, Drive [D515113] 1

2 1206698 Harness, Drive, Adapter [5680] 1

3 1213069 Harness, Potentiometer 1

4 392894 Gauge, Discharge, Battery, 36v, w/gasket 1

5 1073600 Screw, Pan, m4 x 0.7 x 25, fmg 2

4. Mount the new module to panel. Using a 9/64”

drill bit, drill the top mounting hole location as

described. For the bottom hole, use the module

as a drill template.

Drill

bottom

hole

21/8in

[54 mm]

81/4in

[209.5 mm]

Attach

module

using

M4x25

Pan

Screw (2)

Old

board

hole

location

Drill top

hole

Use caution when drilling not to drill into tank.

Drive Module Replacement Kit

INSTALLATION INSTRUCTIONS - Continued

Page2of4

KIT NO. 9011905

9011904 Rev. 02 (02- 2016) Tennant Company www.tennantco.com

5. Reconnect the existing harness wires to the

new drive module as shown.

23A/Orange

13D/Black

21/Pink

22/Brown

6. Connect the new wire harness to the new

drive module as shown.

7. Disconnect the three potentiometer wire

connections (6/Blue, 5/Green and 4D/Yellow)

and remove the old potentiometer from machine.

Remove Potentiometer

Potentiometer

Wires

8. Connect wires (36/Blue, 35/Green &

44/Yellow) from the new wire harness to the wire

terminals that were disconnected in step 7.

9. Install the new potentiometer as shown. Do

not tighten the nut at this time. The

potentiometer will need to be properly adjusted

before tightening nut. Continue on next page.

Potentiometer

Set

Screw

Nut

Star

Washers

(2)

Use second star washer from old potentiometer

Drive Module Replacement Kit

INSTALLATION INSTRUCTIONS - Continued

Page3of4

KIT NO. 9011905

9011904 Rev. 02 (02- 2016) Tennant Company www.tennantco.com

To properly adjust the potentiometer, measure the

potentiometer’s maximum ohm value using an

ohmmeter then divide the max. value by two to

find the center (neutral) position.

Example: Maximum value 5.0K ohms



2.5K ohms (+/- 10%) center position.

With the machine’s control grips at the neutral

position, rotate the body of the potentiometer up

or down until the reading on the ohmmeter is at

the center (neutral) position. Tighten nut.

2.5K (+/- 10%)

Center Position

10. Connect the new potentiometer wire harness

to the new wire harness wires (white to 39/white,

red to1B/red and black to13AA/black).

11. Disconnect wire 2/Brown from the propel

circuit breaker (CB3) and replace with wire

1C/Red from the new wire harness as shown.

NOTE: For early models, remove wire 2A/Brown

from propel circuit breaker (CB2) and replace with

wire 1C/Red from new harness (not shown). Also

disable CB1 by removing wires 3A/3C/Orange.

CB1 is no longer needed with new drive module.

Disconnect

wire 2/Brown Connect wire

1C/Red

12. Cut cable- tie to locate the charger interlock

wire connections within the machine’s wire

harness as shown. Remove the electrical tape

and disconnect the orange wire from blue wires.

NOTE: For early models, if harness is not

equipped with charger interlock wires as shown,

refertoStep13NOTE.

Disconnect

Charger

interlock

wires

Drive Module Replacement Kit

INSTALLATION INSTRUCTIONS - Continued

Page4of4

KIT NO. 9011905

9011904 Rev. 02 (02- 2016) Tennant Company www.tennantco.com

13. Connect wire 33/Orange from the new wire

harness to the blue charger interlock wires as

shown below. Re- wrap wire connections with

electrical tape.

NOTE: For early models, disconnect wire

3B/Orange from key switch and connect wire

33/Orange from new wire harness to key switch

(not shown).

Connect wire

33/Orange

14. Connect wire 13AC/Black from the new wire

harness to the contactor terminal as shown.

Connect wire

13AC/Black

15. Connect wire 1C/Red from the new wire

harness to the main contactor terminal as shown.

Connect

wire 1C/Red

16. Remove the old battery discharge indicator

(BDI) from control housing. Save screws.

17. Connect wires 13AB/Black and 3A/Yellow from

the new wire harness to the yellow and black

wires that were disconnected from the old BDI.

NOTE: The orange wire is no longer required

and can be removed from the machine.

18. Install the new battery discharge indicator

(BDI) and connect the new wire harness as

shown. Discard the wire harness that is packaged

with the new BDI. It’s not required.

From new

wire harness

19. Test machine for proper operation.

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