Tennant 810D Manual de usuario

810D

MM310

Operator Manual

This manual is furnished with each new TENNANT Model 810D. It provides necessary operating and

preventive maintenance instructions. Read this manual completely and understand the machine before

operating or servicing it.

This machine will provide excellent service. However, the best results will be obtained at minimum

costs if:

DThe machine is operated with reasonable care.

DThe machine is maintained regularly -- per the maintenance instructions provided.

DThe machine is maintained with TENNANT supplied or equivalent parts.

Manual Number -- MM310

Revision: 07

Published: 11--95

CONTENTS

810D MM310 (3--95)

CONTENTS

Page

SAFETY PRECAUTIONS 3.................

OPERATION 5............................

OPERATOR RESPONSIBILITY 5.........

MACHINE COMPONENTS 7.............

CONTROL PANEL SYMBOLS 8..........

CONTROLS AND INSTRUMENTS 10......

OPERATION OF CONTROLS 11..........

DIRECTIONAL PEDAL 11..............

BRAKE PEDAL 12....................

PARKING BRAKE (For machines below

serial number 002046) 12............

PARKING BRAKE (For machines serial

number 002046 and above) 13.......

THROTTLE LEVER 14.................

SIDE BRUSH LEVER (For machines below

serial number 002063 15............

SIDE BRUSH SWITCH (For machines

serial number 002063 and above) 15..

SIDE BRUSH DOWN

PRESSURE KNOB 16..............

HOPPER DOOR LEVER 17............

HOPPER ROLLOUT LEVER 18.........

HOPPER LIFT LEVER 19..............

HORN BUTTON 19....................

CHARGING SYSTEM LIGHT 20........

ENGINE OIL PRESSURE LIGHT 20.....

ENGINE WATER

TEMPERATURE LIGHT 20..........

HOPPER TEMPERATURE LIGHT --

THERMO SENTRYt20............

MAIN BRUSH SHUT DOWN LIGHT 21..

CLOGGED FILTER LIGHT 21..........

HOPPER DOOR LIGHT (OPTION) 21...

FUEL LEVEL GAUGE 21...............

HOURMETER 22.....................

HAZARD LIGHT SWITCH (OPTION) 22..

OPERATING LIGHTS SWITCH 22......

FILTER SHAKER SWITCH 23..........

VACUUM FAN SWITCH 23.............

IGNITION SWITCH 24.................

Page

MAIN BRUSH AND

POWER THROWtSWITCH 25.....

STEERING WHEEL 26................

STEERING WHEEL TILT LEVER 26.....

BLOWER WAND LEVER (OPTION) 26..

CIRCUIT BREAKERS 27...............

GLOW PLUGS LIGHT 27..............

MAIN BRUSH DOWN

PRESSURE KNOB 28..............

LATCHES 28.........................

OPERATOR SEAT 29..................

HOPPER SUPPORT BAR 29...........

WINDSHIELD WIPER

SWITCH (OPTION) 30..............

DOME LIGHT SWITCH (OPTION) 30....

RECIRCULATING AIR

LOUVERS (OPTION) 30............

HEATER KNOB (OPTION) 30..........

FAN SPEED SWITCH (OPTION) 31.....

AIR CONDITIONING

SWITCH (OPTION) 31..............

AIR CONTROL VENTS (OPTION) 31....

HOW THE MACHINE WORKS 32..........

PRE-OPERATION CHECKLIST 32.........

STARTING THE MACHINE 34.............

SWEEPING AND BRUSH INFORMATION 37

SWEEPING 39..........................

STOP SWEEPING 41....................

EMPTYING THE HOPPER 42.............

STOP THE MACHINE 44.................

POST-OPERATION CHECKLIST 46........

ENGAGING HOPPER SUPPORT BAR 47..

DISENGAGING HOPPER SUPPORT BAR 49

OPERATION ON INCLINES 50............

MACHINE TIE--DOWNS 51...............

OPTIONS 52............................

VACUUM WAND 52...................

BLOWER WAND 56...................

REGENERATIVE FILTER

SYSTEM (RFS) 58.................

MACHINE TROUBLESHOOTING 59.......

CONTENTS

810D MM310 (3--95)

Page

MAINTENANCE 60.........................

MAINTENANCE CHART 60...............

LUBRICATION 62........................

ENGINE 62...........................

REAR WHEEL SUPPORT 62...........

FRONT WHEEL BEARINGS 63.........

SIDE BRUSH PIVOT PINS 63..........

MAIN BRUSH ADJUSTMENT 63........

HYDRAULICS 64........................

HYDRAULIC FLUID RESERVOIR 64....

HYDRAULIC FLUID 65................

HYDRAULIC HOSES 65...............

PROPELLING MOTOR 66..............

ENGINE 66.............................

COOLING SYSTEM 66................

AIR FILTER INDICATOR 67............

AIR FILTER 67........................

WATER SEPERATOR/FUEL FILTER 68..

ENGINE FUEL FILTER 68..............

FUEL LINES 68.......................

PRIMING FUEL SYSTEM 68...........

TO PRIME FUEL SYSTEM 68.......

BATTERY 70............................

BELTS AND CHAINS 70..................

ENGINE BELT 70.....................

STATIC DRAG CHAIN 70..............

DEBRIS HOPPER 71.....................

HOPPER DUST FILTER 71.............

TO REMOVE OR REPLACE

HOPPER DUST FILTER 71.......

THERMO SENTRYt73...............

Page

BRUSHES 73............................

MAIN BRUSH 73......................

TO REPLACE MAIN BRUSH 73......

TO CHECK AND ADJUST MAIN

BRUSH PATTERN 74............

POWER THROWt77.................

TO REPLACE POWER THROWt

BRUSH 77......................

SIDE BRUSH 78......................

TO REPLACE SIDE BRUSH 78......

SKIRTS AND SEALS 79..................

HOPPER LIP SKIRTS 79...............

BRUSH COMPARTMENT SKIRTS 79....

REAR SKIRTS 80.....................

BRUSH DOOR SEALS 80..............

HOPPER SEALS 80...................

HOPPER DOOR SEALS 80............

HOPPER SIDE SKIRT 81..............

HOPPER DUST SEAL 81..............

HOPPER COVER SEAL 81.............

HOPPER VACUUM FAN SEAL 81.......

BRAKES AND TIRES 82..................

SERVICE BRAKES 82.................

PARKING BRAKE 82..................

TIRES 83............................

REAR WHEEL 83.....................

PUSHING OR TOWING MACHINE 83......

MACHINE JACKING 84...................

STORING MACHINE 84..................

SPECIFICATIONS 85.......................

GENERAL MACHINE PERFORMANCE 85..

POWER TYPE 86........................

STEERING 86...........................

HYDRAULIC SYSTEM 86.................

INDEX 87..................................

SAFETY PRECAUTIONS

810D MM310 (1--93)

SAFETY PRECAUTIONS

The following precautions are used throughout

this manual as indicated in their description:

WARNING: To warn of hazards or

unsafe practices which could result in

severe personal injury or death.

FOR SAFETY: To identify actions which must

be followed for safe operation of equipment.

The machine is suited to sweep disposable

debris. Do not use the machine other than

described in this Operator Manual. The machine

is not designed for use on public roads.

The following information signals potentially

dangerous conditions to the operator or

equipment:

FOR SAFETY:

1. Do not operate machine:

-- unless trained and authorized.

-- unless operator manual is read and

understood.

-- if it is not in proper operating

condition.

-- in flammable or explosive areas unless

designed for use in those areas.

-- in areas with possible falling objects

unless equipped with overhead guard.

2. Before starting machine:

-- check for fuel, oil, and liquid leaks.

-- keep sparks and open flame away

from refueling area.

-- make sure all safety devices are in

place and operate properly.

-- check brakes and steering for proper

operation.

3. When starting machine:

-- keep foot on brake and directional

pedal in neutral.

4. When using machine:

-- use brakes to stop machine.

-- go slow on inclines and slippery

surfaces.

-- use care when reversing machine.

-- move machine with care when hopper

is raised.

-- make sure adequate clearance is

available before raising hopper.

-- do not carry passengers on machine.

-- always follow safety and traffic rules.

-- report machine damage or faulty

operation immediately.

5. Before leaving or servicing machine:

-- stop on level surface.

-- set parking brake.

-- turn off machine and remove key.

6. When servicing machine:

-- avoid moving parts. do not wear loose

jackets, shirts, or sleeves.

-- block machine tires before jacking

machine up.

-- jack machine up at designated

locations only. Block machine up with

jack stands.

-- use hoist or jack of adequate capacity

to lift machine.

-- wear eye and ear protection when

using pressurized air or water.

-- disconnect battery connections before

working on machine.

-- avoid contact with battery acid.

-- avoid contact with hot engine coolant.

-- allow engine to cool.

-- keep flames and sparks away from fuel

system service area. Keep area well

ventilated.

-- use cardboard to locate leaking

hydraulic fluid under pressure.

-- use tennant supplied or approved

replacement parts.

WARNING: Engine emits toxic gases.

Severe respiratory damage or

asphyxiation can result. Provide adequate

ventilation. Consult with your regulatory

authorities for exposure limits. Keep engine

properly tuned.

WARNING: Raised hopper may fall.

Engage hopper support bar.

WARNING: Lift arm pinch point. Stay

clear of hopper lift arms.

WARNING: Moving belt and fan. Keep

away.

SAFETY PRECAUTIONS

810D MM310 (1--93)

The following safety labels are mounted on the

machine in the locations indicated. If these or any

label becomes damaged or illegible, install a new

label in its place.

HOPPER LIFT ARMS LABEL -- LOCATED ON

BOTH HOPPER LIFT ARMS.

HOPPER SUPPORT BAR LABEL -- LOCATED

ON THE HOPPER LIFT ARMS CROSS-TUBE

AND ON BOTH HOPPER LIFT ARMS.

NOISE LABEL -- LOCATED ON THE FRONT

PANEL OF THE OPERATOR COMPARTMENT.

EMISSIONS LABEL -- LOCATED ON THE

FRONTPANELOFTHEOPERATOR

COMPARTMENT.

07623

FOR SAFETY LABEL -- LOCATED ON THE

FRONTPANELOFTHEOPERATOR

COMPARTMENT. ENGINE FAN AND BELT LABEL -- LOCATED

ON THE RADIATOR SHROUD.

OPERATION

810D MM310 (1--93)

OPERATION

OPERATOR RESPONSIBILITY

-The operator’s responsibility is to take care

of the daily maintenance and checkups of

the machine to keep it in good working

condition. The operator must inform the

service mechanic or supervisor when the

required maintenance intervals occur as

stated in the MAINTENANCE section of this

manual.

-Read this manual carefully before operating

this machine.

FOR SAFETY: Do not operate machine, unless

operation manual is read and understood.

-Check the machine for shipping damage.

Check to make sure machine is complete

per shipping instructions.

-Check the hydraulic fluid level in the

hydraulic reservoir.

-Check the engine oil level.

07324

08430

08431

OPERATION

810D MM310 (6--94)

-Check the radiator coolant level. The coolant

level should be 25 to 50 mm (1 to 2 in)

below the fill opening.

FOR SAFETY: When servicing machine, avoid

contact with hot engine coolant.

-Fill the fuel tank.

FOR SAFETY: When servicing machine, keep

flames and sparks away from fuel system

service area. Keep area well ventilated.

-After the first 50 hours of operation, follow

the recommended procedures stated in the

MAINTENANCE CHART.

-Keep your machine regularly maintained by

following the maintenance information in this

manual. We recommend taking advantage

of a regularly scheduled service contract

from your TENNANT representative.

-Order parts and supplies directly from your

authorized TENNANT representative. Use

the parts manual provided when ordering

parts.

08432

08433

OPERATION

810D MM310 (1--93)

MACHINE COMPONENTS

07623

A. Operator Seat F. Hopper Cover

B. Steering Wheel G. Side Brush

C. Engine Cover H. Instrument Panel

D. Engine Side Door I. Hopper Door

E. Main Brush Access Door

OPERATION

810D MM310 (1--93)

CONTROL PANEL SYMBOLS

These symbols identify controls and displays on

the machine:

Idle Engine Oil Pressure

Fast Engine Water Temperature

Side Brush Down Pressure Light Hopper Temperature -- Thermo Sentryt

Side Brush Down Pressure Heavy Main Brush Shut Down

Side Brush Down and On Filter Clogged

Side Brush Up and Off Hopper Door Closed

Hopper Door Close Fuel

Hopper Door Open Hourmeter

Hopper Roll In Hazard Light

Hopper Roll Out Operating Lights

Hopper Down Fan

Hopper Up Steering Wheel Tilt

Horn Brushes Down and On

Charging System Brushes Off

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