TECNOTER LQMP Manual de usuario

PERMANENT

ERMANENT H

HYDRAULIC

YDRAULIC M

MAGNET

AGNET

LQMP

VER

ER. 102Q

. 102Q

User manual

Rev. 1.0

Tecnoter group

Div. Tecnoter srl

H draulic

permanent magnet

ILQMP Ver 102Q Page 1/26 Rev: 2.0 – 02/08/2020

Index

0 INTRODUCTION.............................................................................................................................3

1 Scope of the manual......................................................................................................................3

2 How to read the manual................................................................................................................4

3 Preservation of the manual...........................................................................................................5

4 Update of the manual....................................................................................................................5

5 Addressees....................................................................................................................................5

1 GENERAL INFORMATION............................................................................................................6

1 Manufacturer data.........................................................................................................................6

2 Customer responsibilities..............................................................................................................6

3 Declarations and load limits.........................................................................................................7

Load limits..................................................................................................................................7

4 Safet ...........................................................................................................................................8

2 HANDLING, STORAGE, DECOMMISSIONING AND CONTENT...........................................10

1 Handling......................................................................................................................................10

2 Storage........................................................................................................................................11

3 Decommissioning.......................................................................................................................12

4 What is necessar to activate the s stem....................................................................................13

3 PARTS.............................................................................................................................................14

1 Parts identification......................................................................................................................14

4 INSTALLATION.............................................................................................................................16

1 S stem installation......................................................................................................................16

5 USE..................................................................................................................................................19

1 Operations...................................................................................................................................19

6 MAINTENANCE............................................................................................................................22

1 State of maintenance...................................................................................................................22

2 Machine insulation......................................................................................................................22

3 Cautions......................................................................................................................................22

4 Maintenance operations..............................................................................................................23

Lower shield..............................................................................................................................23

Chains and suspension bolts.....................................................................................................23

Storage......................................................................................................................................23

Scheduled maintenance.............................................................................................................23

7 SPARE PARTS................................................................................................................................24

1 Assistance ...................................................................................................................................24

2 Spare parts ..................................................................................................................................24

3 Limited warrant .........................................................................................................................24

Tecnoter group

Div. Tecnoter srl

H draulic

permanent magnet

ILQMP Ver 102Q Page 2/26 Rev: 2.0 – 02/08/2020

0 INTRODUCTION

1 Scope of the manual

This instruction manual is part of the machine and it provides all the necessar information to:

•manipulation of the machine, packed and unpacked in safet conditions

•correct assembl of the machine

•thorough knowledge of its operation and its limits;

According to the current regulations, the responsible of the departments where this machine

will be assembled must read carefully the content of this instruction manual and make sure

that the employees read it.

Time spent for this purpose will be rewarded by the correct functioning of the machine and by

its use in safety conditions.

This document assumes that the plants where this machine will be set compl with the current

safet regulations and h giene conditions.

Instructions, drawings and documentation contained in this manual are reserved and intellectual

propert of the manufacturer, and the cannot be full or partiall reproduced.

If the manufacturer made an change in this manual, the customer must verif that onl updated

versions of it would be present in site where the machine is used.

Tecnoter group

Div. Tecnoter srl

H draulic

permanent magnet

ILQMP Ver 102Q Page 3/26 Rev: 2.0 – 02/08/2020

2 How to read the manual

Manual is divided into autonomous chapters, and it is addressed to assemblers with the necessar

skills to operate on the machine in safet conditions.

The instruction manual is composed b a cover, a table of contents and a series of chapters

(sections).

PAGE UMBERI G

Company Product ame Model Arrangement Page no. Revision no.

TABLES UMBERI G

Ever table is numbered progressivel

Numbering starts from “1” at ever section.

Numbering is composed as follows:

ABBREVIATIO S

Sect. = Section

Ch. = Chapter

Par. = Paragraph

Pag. = Page

Fig. = Figure

Tab. = Table

U IT OF MEASURE

Units from the International S stem of Units (SI)

Tecnoter group

Div. Tecnoter srl

H draulic

permanent magnet

ILQMP Ver 102Q Page 4/26 Rev: 2.0 – 02/08/2020

Tecnoter AME MODEL ARRA G. 5/36 REV. - DATE

3 Preservation of the manual

Instruction manual should be carefull preserved and it has to accompan the machine in ever

change of ownership.

Preservation should be facilitated b a careful handling, with clean hands and it shouldn't be put on

dirt surfaces.

You don't have to eliminate, tear or change an part.

Manual has to be filed in an environment without humidit and heat and near the machine it refers

to.

Manufacturer can suppl further copies of the instruction manual on demand of the User.

4 Update of the manual

Manufacturer has the right to modif and make improvements to the machine without

communicating it to the customers, and without updating the manual alread in hands of the user.

Moreover, the manufactures has to send the updated manual for an agreed change of the machine

at the customer's site.

User is responsible for changing the old chapters, the cover and the table of contents with the new

ones in ever owned cop .

5 Addressees

This manual addresses to the operator, the assembler and the maintenance technicians.

OPERATOR: one or more people that assembl or do the maintenance of a machine;

QUALIFIED PERSO EL OR OPERATOR: people that attended specialization courses and

that have experience in assembl and maintenance of the machine.

Qualification of addressees

The machine is intended for industrial and therefore professional use, so its use is addressed to

qualified technicians that:

•are of age;

•are ph sicall and ps chicall apt to do technicall difficult jobs;

•have been properl instructed on use and maintenance of the machine;

•are judged b the emplo er as suitable to do the designed job;

•have the skill of assembl and operating the specific t pe of equipment;

•have familiarit with the specific regulations of the matter.

Tecnoter group

Div. Tecnoter srl

H draulic

permanent magnet

ILQMP Ver 102Q Page 5/26 Rev: 2.0 – 02/08/2020

1 GENERAL INFORMATION

1 Manufacturer data

Tecnoter srl

Via Carlo Alberto dalla Chiesa 6

20098 San Giuliano Milanese (MI)

P. Iva 13072070157

After sales service / spare parts

Via Carlo Alberto dalla Chiesa 6

20098 San Giuliano Milanese (MI)

Tel.: 02.9824.8180

Fax: 02.9824.7605

www.tecnotergroup.com

[email protected]

2 Customer responsi ilities

1. Make sure the work area is compliant with the safet requirements set forth in current

legislation in the countr where the magnet is used.

2. Check that all the work equipment made available to the operators compl with the

safet requirements established b the legislation in force in the countr where the

lifting s stem is installed and used.

3. Check the correctness of oil flow and pressure setting.

4. Make sure the operator has been adequatel instructed about safe use and hazardous

situations.

5. It is the user/customer's responsibilit to observe and carefull follow the instructions

contained in this manual.

Tecnoter group

Div. Tecnoter srl

H draulic

permanent magnet

ILQMP Ver 102Q Page 6/26 Rev: 2.0 – 02/08/2020

3 Declarations and load limits

The machine is manufactured in conformit with the corresponding EU Directives.

This manual, which includes also the instructions for use, does not replace the individual national

legislation as the Machiner Directive.

The machine is designed to handle iron plates and parts according to the limits and features

indicated in the next pages. For no reasons different applications can be considered using this

device.

This machine is designed to be h draulicall operated. H draulic connections and h draulic

parameters (flow, pressure, temperature, viscosit and oil t pe) have to be carefull controlled

before operate the s stem itself.

Load limits

Air gap < 0,3 mm Air gap 0,3 – 0,6 mm Air gap 0,7 – 0,8 mm

Material

thickmess

Max load

Max

dimensions

Max load

Max

dimensions

Max load

Max

dimensions

>= 10 700 220x1500 600 2200x1500 500 2200x1200

>= 15 1200 2500x1500 1000 2500x1500 900 2500x1200

>= 20 1800 3000x1500 1500 3000x1500 1300 3000x1200

>= 25 2000 3500x1500 1700 3000x1500 1500 3000x1200

Ø 100-450 1000 4500 800 4000 650 3000

Material Load power

Carbon Steel 0,1 - 0,3 % C ST37/52 100%

Carbon Steel 0,4 - 0,5 % C 90%

Allo Steel 2312/2379... 80% - 90%

Cast Iron GGG 70% - 80%

Cast Iron GG 45% - 60%

Allo Steel hardened at 55-60 HRc 40% - 50%

Stainless Steel No load

Brass, Aluminum, Copper No load

Tecnoter group

Div. Tecnoter srl

H draulic

permanent magnet

ILQMP Ver 102Q Page 7/26 Rev: 2.0 – 02/08/2020

4 Safety

WARNING!

NEVER operate or maintenance this machine before the complete reading and perfect

understanding of this manual.

To operate the machine under an operating condition, including maintenance, it is not necessar

that more than one person be present.

Staff have to be instructed on the risks of accidents, on safet devices and on the general rules

concerning prevention and protection, as established b the European Communit Directives and b

the current legislation in the countr where the machine is installed.

The operator should be aware of the location and operation of all controls and of all the machine

features.

The operator should also have read the entire manual.

Onl skilled technicians should carr out maintenance jobs, after having dul prepared the machine.

Unauthorized tampering or replacement of an parts of the machine ma generate potential risks or

injuries as well as the use of not recommended items.

Hazardous areas have been considered during the engineering process and, therefore, all necessar

precautions have been taken to avoid risks to people and damage to the machine components.

The machine is equipped with fixed protections able to prevent access to moving parts and parts

under h draulic pressure.

Remaining residual risks can be eliminated or reduced adopting opportune precautions regarding

•Risk of bruises, tearing, cuts

•Risk of contamination b oil and/or oil high pressure

•Risk of magnetic fields

WAR I G!

•The operator shall use personal protection devices.

•Never use this device for unauthorized operations.

•Never operate the s stem if there is an possibilit of personal injur .

•Never operate the s stem out of the working parameters.

•Never remove the protections when the machine is running.

IMPORTA T!

To prevent an risk related to the use or storage of this s stem, strictl observe all the safet and

maintenance prescriptions.

Please don't hesitate to contact Tecnoter group for an detail or information.

Tecnoter group

Div. Tecnoter srl

H draulic

permanent magnet

ILQMP Ver 102Q Page 8/26 Rev: 2.0 – 02/08/2020

SYMBOLS RELATED TO SAFETY

THE SYMBOLS IN A TRIANGLE INDICATE A HAZARD.

THE SYMBOLS IN A CIRCLE INDICATE A REQUIREME T/PROHIBITIO .

Tecnoter group

Div. Tecnoter srl

H draulic

permanent magnet

ILQMP Ver 102Q Page 9/26 Rev: 2.0 – 02/08/2020

2 HANDLING, TORAGE, DECOMMI IONING AND CONTENT

1 Handling

The s stem is stored on a pallet or crate. Upon receipt of the s stem, be sure to completel inspect

the machine for an signs of possible shipping damage. The carrier should be immediatel notified

of damage or missing parts.

Removal from Shipping Crate:

1. Open the crate top using the appropriate tool.

3. Remove the accessories (if an ) and store them in a appropriate location.

4. Carefull , lift the s stem carr ing it b the base or connecting appropriate cranes to the

lifting points.

WAR I G!

Maintain control over the movement of the s stem.

System Inspection

Inspect the s stem for visible signs of damage, evidence of oil leaks, and check the accessories, if

an . The carrier shall be immediatel notified of damages or missing parts.

Tecnoter group

Div. Tecnoter srl

H draulic

permanent magnet

ILQMP Ver 102Q Page 10/26 Rev: 2.0 – 02/08/2020

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