Tecnospiro ROSCAMAT 500 Manual de usuario

INSTRUCTION MANUAL

ROSCAMAT 500 2

TABLE OF CONTENTS

1INTRODUCTION ....................................................................................................................4

2ABOUT THIS MANUAL..........................................................................................................5

2.1 CONSIDERATIONS ....................................................................................................................................... 5

2.2 VERSION ......................................................................................................................................................... 6

3SAFETY INFORMATION ........................................................................................................6

3.1 SCOPE OF APPLICATION ........................................................................................................................... 6

3.2 ALERTS AND GENERAL CONSIDERATIONS ......................................................................................... 6

3.3 EXCLUSIONS ................................................................................................................................................. 7

3.4 SYMBOLOGY AND ICONS ......................................................................................................................... 7

3.5 SYSTEM INTEGRATOR ................................................................................................................................ 7

3.6 PERSONAL PROTECTION EQUIPMENT (PPE) ...................................................................................... 8

3.7 TRAINING LEVEL OF THE STAFF INVOLVED ........................................................................................ 8

4GENERAL DESCRIPTION AND TECHNICAL INFORMATION ................................................9

4.1 MAIN PARTS .................................................................................................................................................. 9

4.2 CONFIGURATIONS ................................................................................................................................... 10

4.3 DIMENSIONS .............................................................................................................................................. 11

4.4 MOVEMENTS ............................................................................................................................................. 14

4.5 TECHNICAL SPECIFICATIONS ............................................................................................................... 15

4.6 IDENTIFICATION ....................................................................................................................................... 15

5INSTALLATION....................................................................................................................16

5.1 CHANGING MODULES ............................................................................................................................ 18

6ADJUSTMENTS....................................................................................................................19

6.1 MOTOR ROTATION SPEED .................................................................................................................... 19

6.2 BALANCING THE ARM............................................................................................................................. 20

6.3 LUBRICATION ............................................................................................................................................ 21

7OPERATIVE..........................................................................................................................23

7.1 THREAD CUTTING .................................................................................................................................... 23

7.2 VERTICAL THREAD CUTTING ................................................................................................................ 24

7.3 HORIZONTAL AND INCLINED THREAD CUTTING .......................................................................... 24

7.4 VERTICAL, HORIZONTAL AND INCLINED THREAD CUTTING ..................................................... 26

8MAINTENANCE....................................................................................................................27

8.1 REPLACING THE GAS SPRING AND CYLINDER ................................................................................ 27

8.2 REPLACING THE EXHAUST FILTER ...................................................................................................... 29

8.3 ADJUSTING THE CLUTCH ...................................................................................................................... 29

8.4 COMPRESSED AIR MAINTENANCE UNIT ........................................................................................... 30

ROSCAMAT 500 3

9COMMON PROBLEMS.........................................................................................................31

9.1 PROBLEM: TILTING ARM DROPS DOWN ........................................................................................... 31

9.2 PROBLEM: THE CLUTCH SLIPS AND THE TAP DOES NOT ROTATE WHEN THE MOTOR IS

RUNNING ................................................................................................................................................................. 31

9.3 PROBLEM: THE LUBRICATION SYSTEM DOES NOT WORK .......................................................... 31

10 ACCESSORIES......................................................................................................................32

10.1 ROSCAMAT COMPATIBILITY TABLE ................................................................................................... 35

11 ACCESSORIES FOR THREAD CUTTING...............................................................................36

11.1 MODULES ................................................................................................................................................... 37

11.2 ROTATION TORQUE CLUTCH ADJUSTMENT FOR THREAD CUTTING (Nm)........................... 37

11.3 TABLE OF TORQUE - METRIC TO THREAD - MODULES ................................................................ 38

11.4 TAPS FOR THREAD CUTTING BY MACHINE ..................................................................................... 39

12 WARRANTY .........................................................................................................................39

13 SPAREPARTS ......................................................................................................................40

14 GUIDELINES FOR PACKAGING, TRANSPORT AND DISMANTLING..................................42

14.1 PACKAGING ............................................................................................................................................... 42

14.2 TRANSPORT................................................................................................................................................ 42

14.3 DISASSEMBLY ............................................................................................................................................ 42

CE STATEMENT OF COMPLIANCE......................................................................................44

ROSCAMAT 500 4

1INTRODUCTION

Dear Customer,

We congratulate you on your choice and look forward to continuing our work to provide our

customers with a simple, reliable and versatile way to perform thread cutting and other

mechanical manufacturing operations.

We hope these simple instructions will help you commission and operate the machine you have

selected. We suggest you pay special attention to the pages on the concepts of installation,

maintenance and safety.

We hope your machine will have a long life and that you can reaffirm the very good investment

you have made in acquiring a ROSCAMAT©.

ROSCAMAT 500 5

2ABOUT THIS MANUAL

This document is the instruction manual for

the ROSCAMAT© 500 thread cutting

machine.

-ORIGINAL MANUAL-

Intellectual/Industrial Property Information:

Tecnospiro Machine Tool, S.L. (the

Company) informs that all content in this

document including, for example, the text,

images, graphic designs, brands, trading

and company names (hereinafter, the

Intellectual/Industrial Property), belong to

the Company and that the Company is the

exclusive owner of their use. Copying,

reproduction, distribution, public

communication and total or partial use of

the Intellectual/Industrial Property, in any

form or manner, even quoting the sources, is

prohibited, unless expressly agreed in

writing by the Company. The use of any

content that due to its characteristics is

similar to the Industrial/Intellectual Property

is also considered an infringement of the

Company's Industrial/Intellectual Property

rights.

2.1 CONSIDERATIONS

✓Before using the equipment, be sure to

read this instruction manual and follow

the instructions for use and safety

correctly.

✓All the instructions listed in this manual

refer to the individual unit. It is the end

user's responsibility to analyse and

apply all the necessary safety measures

required for the end use.

✓This manual must be kept in a place

close to the equipment for the entire life

of the equipment for future

consultations.

✓If any part of this manual is unclear,

confusing or inaccurate, please contact

your 3arm® and/or Roscamat®

distributor.

✓The content of this manual may be

subject to change without prior notice.

✓If the manual is lost or damaged,

contact TECNOSPIRO MACHINE TOOL,

S.L. for a replacement.

✓Reproducing or sharing this

documentation or part of it to third

parties is only permitted with express

written authorisation from TECNOSPIRO

MACHINE TOOL, S.L.

✓The illustrations shown in this manual

may differ in some details from its

specific configuration and should be

understood as a standard

representation.

Paragraphs indicating assembly,

adjustment, installation or

maintenance steps are framed with a

brown background.

Paragraphs with highlighted

information are framed with a grey

background.

ROSCAMAT 500 6

2.2 VERSION

Document

Revision date

Roscamat 500

Instruction Manual

14/04/2021

3SAFETY INFORMATION

3.1 SCOPE OF APPLICATION

This chapter contains very important

information related to the safety of your

equipment; it is aimed at all staff involved in

any of the stages of the life of this

equipment (transport, assembly, installation,

commissioning, adjustment, training,

operation, cleaning, maintenance,

troubleshooting, dismantling/removal from

service).

3.2 ALERTS AND GENERAL

CONSIDERATIONS

✓The equipment described in this

document has been built in accordance

with the current technological level and

in accordance with the applicable

technical standards in terms of safety.

However, improper use, or incorrect

integration by the end user can

generate risk of injury.

✓The equipment must only be used in

perfect technical condition, respecting

the safety regulations and the

instructions provided in this document.

✓Any breakdown that may affect safety

must be corrected immediately.

✓Do not use it for any purpose that is not

considered in this manual.

✓Without the proper authorisation of

TECNOSPIRO MACHINE TOOL, S.L. No

modification of equipment should be

made.

✓The equipment must only be operated

for its intended use. Any other use is

strictly prohibited. Any use other than

that indicated is considered misuse and

is prohibited. The manufacturer

assumes no responsibility for any

damage that may arise from it.

✓It is the responsibility of the integrator,

owner and/or end user to determine the

suitability of the product for each use, as

well as its place of installation and the

specific definition of the task to be

carried out with this product within the

limits stated in this manual.

✓The operator must only use the

equipment after having received the

instructions for its use.

✓It is recommended that only one

operator use the equipment at a time,

any other use must be evaluated by the

integrator/end user.

✓When it is not in use, it must be left in

the retracted or parking position.

✓Workpieces (parts to be threaded) must

be properly secured.

✓The materials used for thread cutting

must be in accordance with the

manufacturer's instructions.

✓The operator must remain outside the

vertical path of the tilting arms.

✓The operator may only use the

equipment for safe movements,

accompanying the movement of the

equipment at all times, and thus

ROSCAMAT 500 7

reducing the risk of uncontrolled or

involuntary movements of the

equipment.

✓Although the parts with a higher risk of

possible shearing or mechanical

gripping are protected and have guards,

it is forbidden to manipulate the

moving components and joints when it

is in use.

✓The work area of the equipment and its

surrounding area must respect

conditions of safety, health and hygiene

at work. It is the integrator/end user's

responsibility to conduct a study to

guarantee safety.

✓The presence of third parties in the work

area of the equipment should be

restricted as much as possible, thus

avoiding any impact on safety. For any

other use, an additional study of the

hazards derived from this way of

working must be carried out.

✓It is important that the users who

operate this equipment are familiar with

and sufficiently trained to use this

product or similar products.

✓In any case, the operator must read and

understand this manual before use

regardless of their knowledge, training

or experience with similar equipment,

especially the sections dedicated to

installation, operation and safety.

✓If you have questions about handling or

maintenance procedures, please

contact your 3arm® and/or Roscamat®

distributor.

3.3 EXCLUSIONS

The following is beyond the scope of use of

this equipment:

✓Operation in severe conditions (e.g.

extreme environmental conditions

such as freezing, high temperatures,

corrosive environment, strong

magnetic fields).

✓Use in areas with risk of explosion.

✓Installation in outdoor areas.

✓Handling of any component or

functions of the equipment outside

of those specified in this manual.

✓Use by people with some type of

disability or by animals.

3.4 SYMBOLOGY AND ICONS

✓Throughout this manual and in the

structure of the machine, different

symbols and pictograms can be

observed, the meaning of which is

summarised below.

Hazard. General hazard

symbol. This symbol is usually

accompanied by another

symbol, or a more detailed

description of the danger.

Trapping hazard

3.5 SYSTEM INTEGRATOR

The system integrator or end user is

responsible for integrating the machine in

the installation, respecting all the relevant

safety measures.

ROSCAMAT 500 8

The integrator/end user is responsible for

the following tasks:

✓Location and correct installation.

✓Connections.

✓Risk assessment.

✓Facilities with the necessary safety and

protection functions.

✓Issue of the EC statement of compliance.

✓Placement of the CE marking.

✓Preparing the machine's service

instructions.

3.6 PERSONAL PROTECTION

EQUIPMENT (PPE)

Personal protective equipment required

during the transport, assembly and

installation, commissioning and dismantling

of this machine: safety boots, safety

helmet, safety goggles and safety gloves.

Safety footwear, safety gloves and safety

goggles for set-up and training, operation

and troubleshooting.

It is the responsibility of the integrator/end

user to define the personal protection

equipment required based on the final

application of the machine, in order to

comply with the essential health, safety and

hygiene requirements.

Operators should not wear loose clothing,

rings or bracelets that may fall into the

mechanism of the machine.

It is also mandatory to wear hair tied back to

avoid snags with the moving parts of the

machine.

3.7 TRAINING LEVEL OF THE STAFF

INVOLVED

All people working with the machine must

have read and understood the safety

chapter of the documentation.

The minimum training level required to use

the equipment is:

-Production operators: occupational risk

prevention course, full training on the

workstations and on the residual risks of

the equipment. Minimum of one year's

experience in similar facilities.

-Maintenance workers: Occupational risk

prevention course, complete training in

handling, operation, maintenance and

conservation of equipment and residual

risks. Minimum of two years' experience

in similar facilities and with the technical

level necessary to perform tasks without

problems.

-Cleaning operators: Occupational risk

prevention course, training on products

and procedures for carrying out cleaning

tasks.

-Apprentices/students: They may only

work on the equipment if supervised at

all times by one of the facility's suitably

qualified employees.

-Public (non-operators): Visitors or

passers-by must maintain a minimum

safety distance of two metres from the

edges of the perimeter of the equipment.

ROSCAMAT 500 9

4GENERAL DESCRIPTIONAND TECHNICAL INFORMATION

The machine consists of a radial parallelogram, plus two gas spring-balanced pendulum

parallelograms and a head with double pivot axis (in the RHM I RHC configuration), all of which

fix the motor and keep it perpendicular to the working area.

The motor is fitted with a quick-change system and is supplied with pressurised air, previously

filtered and lubricated by equipment provided for this purpose.

A modular system consisting of seven quick-change planetary gears allows speed and torque to

be adapted to the thread cutting requirements.

The tool holder (or tap holder) with or without safety clutch, is also coupled to the motor by

means of a quick-change system.

4.1 MAIN PARTS

1.- Base 7.- Motor

2.- Radial arm 8.- CE marking plate

3.- Cross 9.- Air Unit

4.- Rear Arm 10.- Locking handle

5.- Front arm 11.- Arm adjustment

6.- Head 12.- Magnet - parking lock

ROSCAMAT 500 10

4.2 CONFIGURATIONS

All machine configurations are equipped with:

•2 types of heads: vertical or articulated.

•Model with integrated tap lubrication or without lubrication.

•Chain or radial arm drive.

Tabla de contenidos

Manuales populares de Rack y soporte de otras marcas

Salamander

Salamander Acadia AC/W/L400/WH Manual de usuario

Fohhn

Fohhn VAT-09 Guía del usuario

ricoo

ricoo FS0522 Manual de usuario

AMSOIL

AMSOIL BMK-22 Guía rápida

Kargo Master

Kargo Master 48220 Manual de usuario

Milestone AV Technologies

Milestone AV Technologies SIMPLICITY SLF2 Manual de usuario

ricoo

ricoo S1222 Manual de usuario

Ready-Set-Mount

Ready-Set-Mount RSMCM602 Manual de usuario

VidaBox

VidaBox VB MNT FFS2 Manual de usuario

Welch Allyn

Welch Allyn 48960 Manual de usuario

Arkon

Arkon CM035-ST-2 Manual de usuario

PROEL

PROEL PLWIN60C Manual de usuario

Agilent Technologies

Agilent Technologies E2609B Manual de usuario

Mustang

Mustang MV-ARM4 Manual de usuario

Mounting Solutions

Mounting Solutions WRM-320 Manual de usuario

Pyle

Pyle PMKSPAD1 Manual de usuario

ShelterIt

ShelterIt 21208 Manual de usuario

SPL

SPL RackPack?4 1040 Manual de usuario